Dynamic Compensation Suppression and Fluctuation Modeling of Counterweight Disturbance for Linear Motor with Vertical Layout
CHEN Jian1,2, WANG Jin 1, SHANG Yong-zhang1,LU Guo-dong1
1. The State Key Laboratory of Fluid Power Transmission and Control, Zhejiang University, Hangzhou 310027;
2. Zhejiang Textile & Fashion College,Ningbo 315211
Abstract:Considering the characteristics of vertical layout linear motor shock caused by the counterweight disturbance, two key fluctuation factors are extracted and summed up, which are balance force and friction force. Based on one-dimensional flow theory with isentropic adiabatic feature, balance-force fluctuation model is put forward. According to principle of Stribeck, the improved friction-force fluctuation model is also given. Considering the PMSLM's flux equation, the dynamic compensator method is developed to suppress the counterweight disturbance. Combining with the double PID uncoupling and fuzzy PID self-adaptive parameter adjustment, the spindle control system with vertical layout linear motor is set up. Simulation and experiment results show that the vibration and velocity fluctuation are significant suppressed, precision of position and molding is superior to the conventional control strategy.
陈健1,2,王进1,商永展1,陆国栋1. 立式直线驱动的配重波动建模与动态补偿抑制[J]. 振动与冲击, 2015, 34(9): 202-209.
CHEN Jian1,2, WANG Jin 1, SHANG Yong-zhang1,LU Guo-dong1. Dynamic Compensation Suppression and Fluctuation Modeling of Counterweight Disturbance for Linear Motor with Vertical Layout. JOURNAL OF VIBRATION AND SHOCK, 2015, 34(9): 202-209.
[1] Hsieh M F, Tung C J, Yao W S, et al. Servo design of a vertical axis drive using dual linear motors for high speed electric discharge machining[J]. International Journal of Machine Tools and Manufacture, 2007, 47(3): 546-554.
[2] Hsue A W J, Chung C H. Control strategy for high speed electrical discharge machining (die-sinking EDM) equipped with linear motors[C]. Advanced Intelligent Mechatronics, 2009. AIM 2009. IEEE/ASME International Conference on. IEEE, 2009: 326-331.
[3] 张刚,刘品宽,张波, 等. 直线电机精密运动平台轨迹跟踪控制器设计[J]. 光学 精密工程, 2013, 21(2) :371-379.
Zhang G ,Liu P K, Zhang B, et al. Design of trajectory tracking controller for precision positioning table driven by linear motor[J]. Optics and Precision Engineering, 2013,21(2):371-379.
[4] 石阳春,周云飞,李鸿, 等. 长行程直线电机的迭代学习控制 [J]. 中国电机工程学报, 2007, 27(24): 92-96.
Shi Y C, ZHOU Y F, LI H, et al. Research on Iterative Learning Control to Long Stroke Linear Motor[J]. Proceedings of the CSEE, 2007, 27(24):92-96.
[5] 陆华才, 徐月同, 杨伟民, 等. 永磁直线同步电机进给系统模糊 PID 控制[J]. 电工技术学报, 2007, 22(4): 59-63.
Lu H C, Xu Y T, Yang W M. Fuzzy PID Controller Design for a Permanent Magnet Linear Synchronous Motor Feeding System[J]. Transactions of China Electrotechnical Society, 2007, 22(4): 59-63.
[6] 张代林,陈幼平,艾武, 等. 基于观测器模型的直线电机干扰抑制技术的研究[J]. 中国电机工程学报, 2007, 27(12): 14-18.
Zhang D L, CHEN Y P, AI W, et al. Research on Disturbance Suppression Technology for Linear Motors Based on a Disturbance Observer Model[J].Proceedings of the CSEE, 2007, 27(12): 14-18.
[7] 魏建华, 李帅. 基于干扰观测器的泵控马达系统自适应模糊控制[J]. 机床与液压, 2009, 37(12): 046.
Wei J H, LI S. Self-tuning Fuzzy Control Based on Disturbance Observer for Pump-control-motor System[J].Machine Tool& Hydraulics, 2009, 37(12): 046.
[8] Tsai M H, Shih M C. A study of the pneumatic counterweight of machine tools conventional and active pressure control method [J]. JSME International Journal Series C, 2006, 49(3): 890-896.
[9] Pandian S R, Takemura F, Hayakawa Y, et al. Pressure observer-controller design for pneumatic cylinder actuators [J].Mechatronics, IEEE/ASME Transactions on, 2002, 7(4): 490-499.
[10] 陈星, 罗虹, 邓兆祥. 直线电机馈能悬架控制系统设计与馈能分析[J]. 振动与冲击, 2012, 31(8): 124-129.
Chen X, LUO H, DENG Z X. Design of an energy-regenerative suspension control system using linear motor and energy recovery analysis [J]. Journal of Vibration and Shock, 2012, 31(8): 124-129.
[11] 王丽梅, 李兵. 基于摩擦观测器的直接驱动 XY 平台轮廓控制器设计[J]. 电机与控制学报, 2013 ,17(1): 31-36.
Wang L M, LI B. Contour controller design for direct drive XY table based on friction observer [J].Electric Machines and Control, 2013, 17(1): 31-36.
[12] 张代林. 永磁同步直线电机伺服系统的控制策略和实验研究[D]. 华中科技大学, 2007.
Zhang D L. Research on Control Strategies and Experiments of the Servo System of Permanent Magnetic Synchronous Linear Motors[D]. Wuhan: Huazhong University of Science & Technology, 2007.
[13] 张新刚. 基于扩展 Stribeck 效应的摩擦实验建模及系统动力学研究[D]. 上海: 上海交通大学, 2009.
Zhang X G. Researches of Experimental Modeling and System Dynamics on Frictions Concerning Extended Stribeck Effect [D].Shanghai: Shanghai Jiao Tong University, 2009.
[14] 孔祥臻, 王勇, 蒋守勇. 基于Stribeck 模型的摩擦颤振补偿[J]. 机械工程学报, 2010, 46(005): 68-73.
Kong X Z, WANG Y, JIANG S Y. Friction Chatter-compensation Based on Stribeck Model[J].Journal of Mechanical Engineering, 2010,46(005): 68-73.
[15] 许宏, 张怡, 王凌, 等. 基于 Stribeck 摩擦模型的无刷直流电机控制系统设计与仿真[J]. 电机控制与应用, 2011.38(2):26-31.
Xu H, ZHANG Y, WANG L, et al. Design and Simulation of Brushless DC Motor Control System Based on Stribeck Friction Model [J]. Electric machines & control application,2011.38(2):26-31.