Flow characteristics simulation and low-noise design of fuel piston pump
SUN Tao1,LUO Kai2,ZHOU Hua2,WANG Jinzhong3,YIN Shaoping1#br#
1. The 705 Research Institute,China Shipbuilding Industry Corporation,Xi’an 710075,China;
2. State Key Laboratory of Fluid Power Transmission and Control,Zhejiang University,Hangzhou 330100,China;
3. Shanxi Pingyang Machinery Factory,Houma 043002,China
A fuel pump is one of the primary vibration sources of torpedoes because the strong structure vibration and fluid vibration come up unavoidably and transfer to the shell during the process of fuel pressurization. To decrease the pump’s vibration,the professional hydraulic system simulation software AMESim was used to build a hydraulic simulation model for the fuel pump whose structure and work principle are very different from the standard swashplat pump. Meanwhile,setting up a dynamic pressure measuring system,the dynamic outlet pressure of the pump was tested and compared with the simulated output pressure. The comparison shows the model is accurate. The simulation about the output pressure,output flow and cylinder pressure corresponding to different distribution angle was performed further by applying the verified model. And an appropriate angle,which can both eliminate the peak pressure and hardly affect the outlet pressure and flow of the pump,was selected. A physical prototype with the satisfying angle was made under the guidance of the simulation. A contrast test shows the vibration of the improved pump is markedly lower than the unimproved one,and the maximum of the difference is about 5 dB.
[1] 周天悦,王存堂,顾建,等. 恒压式径向柱塞泵定子的位移振动特性分析[J]. 振动与冲击, 2009,28(7):162-165.
ZHOU Tian-yue, WANG Cun-tang, GU Jian, et al. Dis-placement vibration analysis for stator of a con-stant-pressure radial piston pump [J]. Journal of Vibra-tion and Shock, 2009,28(7):162-165.
[2] 杨阳,权龙,杨敬,. 轴向柱塞泵非止点配流窗口过渡区压力脉动特性分析[J]. 机械工程学报,2011,(24).128-134.
YANG Yang, QUAN Long, YANG Jing. Pressure Pulsa-tion Characteristic Analysis of the Non-dead Spots Tran-sition Zone between Flow Distribution Windows of Ax-ial Piston Pump[J]. Journal of Mechanical Engineering, 2011,(24).128-134.
[3] 邱博,毕新胜,陈璐,王玉刚,查鑫宇,李玉强,. 斜盘式轴向柱塞泵动态特性研究与仿真试验[J]. 中国农机化学报,2014, 35 (1). 197-201.
Qiu Bo, Bi Xin-sheng, Chen Lu, Wang Yu-gang, Cha Xin-yu, Li Yu-qiang. To study dynmic characteristic of swash-plate axial pistonpump based on AMESim [J]. Journal of Chinese Agricultural Mechanization, 2014, 35(1): 197~201.
[4] 叶拥拥,刘佳伟,于洋等. 基于进出油腔结构优化的某型内啮合摆线机油泵的性能研究[J]. 柴油机,2012,34(1):42-45.
Ye Yong-yong, Liu Jia-wei, Yu Yang, et al. The Performance Investigation of an Inner Engaging Cyc-loidal Gerotor based on the Optimization of Inlet and Outlet Cavities[J]. Diesel Engine,2012,34(1):42-45.
[5] 林国问,马大为,朱忠领. 基于多轴连通式油气悬架的导弹发射车振动性能研究[J]. 振动与冲击,2013,32(12):144-149.
LIN Guo-wen,MA Da-wei,ZHU Zhong-ling. Vibration of a missile launcher with a multi-spindled interconnected hydropneumatic suspension [J]. Journal of Vibration and Shock, 2013,32(12):144-149.
[6] 查志武, 史小峰,钱志博. 鱼雷热动力技术[M]. 北京:国防工业出版社,2006.
[7] 聂松林, 万志勇, 刘卫东. 一种新型配流盘的理论研究[J]. 机床与液压, 2004(3):88-90.
NIE Song-lin, WANG Zhi-yong, LIU Wei-dong. Theo-retical Research of A New Type Valve Plate [J]. Nachine Tool & Hydraulics, 2004(3):88-90.
[8] 陈春, 聂松林, 万志勇, 等. 海水轴向柱塞马达偏心配流盘的研究[J]. 机床与液压, 2005(8):53-55.
CHEN Chun, NIE Song-lin, WAN Zhi-yong, et al. Re-search of Eccentricity Valve Plate for Seawater Axial-PistonMotor [J]. Nachine Tool & Hydraulics, 2005(8):53-55.
[9] 罗凯. 鱼雷燃料泵动态压力分析与振动试验研究[D],浙江大学,2014.
LUO Kai. Dynamic Pressure Analysis and Vibration Test of Torpedo Fuel Pump [D],Zhejiang University,2014.