精密钢球传动系统动力学建模与模态分析
张悦,安子军,刘子强,白晓鹏
燕山大学 机械工程学院,河北 秦皇岛 066004
A dynamic model and modal analysis of a precision ball transmission system
ZHANG Yue,AN Zijun,LIU Ziqiang,BAI Xiaopeng
School of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, China
摘要 为能够准确反映精密钢球传动系统的固有特性。考虑摆线槽曲率和啮合法向力变化对啮合刚度的影响,通过力矩平衡方程和轴向力平衡方程求得啮合副时变啮合刚度。建立精密钢球传动系统平移-扭转耦合动力学模型,推导出系统动力学微分方程,得到系统自由振动特征方程,求解出系统固有频率和振型。研究结果表明,传动系统的各阶固有频率均呈周期性变化,在给定样机参数时,随着转角的增加,在低阶(110阶)、中高阶(2729阶)、中高阶(3034阶)的各自固有频率轨迹接近处发生模态跃迁,在高阶(3942阶)固有频率轨迹相交处等速钢球组1直线振动模式与等速钢球组2直线振动模式之间会发生变化。
关键词 :
精密钢球传动 ,
四点接触 ,
时变啮合刚度 ,
模态分析 ,
轴向预紧
Abstract :In order to reveal the inherent characteristics of a precision ball transmission system accurately,Considering the influence of the curvature of the cycloidal groove and the variation of meshing normal force on the mesh stiffness,the time-varying mesh stiffness of the meshing pair was obtained by the torque balance equation and the axial force balance equation.A translational-torsional coupling dynamics model of the precision ball transmission system was established,the dynamics of differential equations of the system were derived,the characteristic equation of free vibration of the system was obtained and the natural frequencies and vibration modes were solved.The results show that the natural frequencies of the transmission system are changed periodically.When the parameters of the prototype are given,loci veering occurs at the approach of respective natural frequency curves of low-order (1—10 order) and middle-high-order (27—29 order and 30—34 order) and there are changes between the linear vibration mode of the constant speed ball group 1 and the linear vibration mode of the constant speed ball group 2 at the intersection of the high-order (39—42 order) natural frequency curves with the increasing of the rotation angle.
Key words :
precision ball transmission
four point contact
time-varying mesh stiffness
modal analysis
axial preload
收稿日期: 2017-10-11
出版日期: 2019-02-15
[1] 王国彪,赖一楠,范大鹏,等. 新型精密传动机构设计与制造综述[J]. 中国机械工程,2010,21(16): 1891-1897.
WANG Guobiao, LAI Yinan, FAN Dapeng, et al. Summary of new type precision transmission design and manufacture [J]. China Mechanical Engineering, 2010, 21(16): 1891-1897.
[2] 徐盛林,陈耿. 精密超精密定位技术及其应用[J]. 中国机械工程,1997,8(4): 73-75.
XU Shenglin, CHEN Geng. Precision ultra-precision positioning technology and its applications [J]. China Mechanical Engineering, 1997, 8(4): 73-75.
[3] Hidetsugu Terada. The development of gearless reducers with rolling balls [J]. Journal of Mechanical Science and Technology, 2010, 24(1): 189-195.
[4] 安子军, 曲志刚. 摆线钢球传动的齿形综合研究[J]. 机械工程学报, 1996, 32(5):41-46.
An Zijun, Qu Zhigang, Zhang Rongxian. Research on tooth shape synthesis of the cycloid ball transmission [J]. Chinese Journal of Mechanical Engineering, 1996, 32(5): 41-46.
[5] Terada Hidetsugu, Makino Hiroshi, Imase Kenji. Fundamental analysis of cycloid ball reducer (3rd report) [J]. Journal Society for Precision Engineering, 1995, 61(12): 1075-1079.
[6] Terada Hidetsugu, Makino Hiroshi, Imase Kenji. Fundamental analysis of cycloid ball reducer (4th report) [J]. Journal Society for Precision Engineering, 1997, 63(6): 834-838.
[7] 张彩丽, 杨帆, 陈继生. 双摆线钢球行星传动减速器的力学性能分析[J]. 机械设计, 2006, 23(11):31-33.
Zhang Caili, Yang Fan, Chen Jishen. Mechanics property analysis of double cycloidal steel ball planet gear transmission reducer [J]. Journal of Machine Design, 2006, 23(11): 31-33.
[8] 张鹏, 安子军. 摆线钢球行星传动动力学建模与固有特性分析[J]. 中国机械工程, 2014, 25(2):157-162.
ZHANG Peng, AN Zijun. Dynamics model and natural characteristics of cycloid ball planetary transmission [J]. China Mechanical Engineering, 2014, 25(2): 157-162.
[9] 安子军, 张鹏, 杨作梅. 摆线钢球行星传动系统参数振动特性研究[J]. 工程力学, 2012, 29(3):244-251.
AN Zijun, ZHANG Peng, YANG Zuomei. Research on properties for parametric vibration of cycloid ball planetary transmission system [J]. Engineering Mechanics, 2012, 29(3): 244-251.
[10] 杨荣刚, 安子军, 段利英. 摆线钢球行星传动自由振动分析[J]. 中国机械工程, 2016, 27(14):1883-1891.
Yang Ronggang, An Zijun, Duan Liying. Analysis of free vibration of cycloid ball planetary transmission [J]. China Mechanical Engineering, 2016, 27(14): 1883-1891.
[11] 陈勇将, 汤文成, 王洁璐. 滚珠丝杠副刚度影响因素及试验研究[J]. 振动与冲击, 2013, 32(11):70-74.
CHEN Yongjiang, TANG Wencheng, WANG Jielu. Factors and experimental research of the stiffness of a ball screw [J]. Journal of Vibration and Shock, 2013, 32(11): 70-74.
[12] 周驰, 田程, 丁炜琦,等. 基于有限元法的准双曲面齿轮时变啮合特性研究[J]. 机械工程学报, 2016, 52(15):36-43.
ZHOU Chi, TIAN Cheng, DING Weiqi, et al. Analysis of hypoid gear time-varying mesh characteristics based on the finite element method [J]. Journal of Mechanical Engineering, 2016, 52(15): 36-43.
[13] 许华超, 秦大同, 周建星. 内激励作用下行星传动系统振动响应研究[J]. 振动与冲击, 2017, 36(21): 265-270.
XU Huachao, QIN Datong, ZHOU Jianxing. Vibration responses of planetary gear sets under the internal meshing excitation [J]. Journal of Vibration and Shock, 2017, 52(21): 265-270.
[14] 李蕾, 冯显英, 张成梁,等. 滚珠型弧面凸轮分度机构动力学模型建立及模态分析[J]. 振动与冲击, 2012, 31(16):62-65.
Li Lei, FENG Xianying, ZHANG Cheng, et al. Dynamic model and modal analysis of globoidal cam indexing mechanism with steel ball [J]. Journal of Vibration and Shock, 2012, 31(16): 62-65.
[1]
赖正聪1,2,潘文1,2,白羽1,2,叶燎原2,3. 翻转动能对基础隔震剪力墙结构高宽比限值的影响分析 [J]. 振动与冲击, 2019, 38(5): 21-.
[2]
王飞宇1,胡志祥1,黄潇2. 基于密度峰值聚类算法的模态参数识别 [J]. 振动与冲击, 2019, 38(2): 172-178.
[3]
张珂铭1,邵毅敏1,许晋2,何融2,李亮2. 基于齿根圆角圆心所在位置的时变啮合刚度修正模型 [J]. 振动与冲击, 2019, 38(1): 229-237.
[4]
张义民, 张睿, 朱丽莎, 赵春雨. 采煤机摇臂动态特性及影响因素分析 [J]. 振动与冲击, 2018, 37(9): 114-119.
[5]
王兴东1,刘灿灿1,李友荣1,汪磊川2. 计及附加质量的热镀锌线沉没辊装置液固耦合振动瞬态响应分析 [J]. 振动与冲击, 2018, 37(7): 152-156.
[6]
张如林1,邸庆霜2,程旭东1,管友海1. 土结相互作用对罐液体系动力特性的影响研究 [J]. 振动与冲击, 2018, 37(7): 233-239.
[7]
刘志浩1,高钦和1,刘准1,王旭1. 基于弹性基础柔性梁的重载轮胎面内胎体与胎侧耦合建模及参数辨识 [J]. 振动与冲击, 2018, 37(6): 28-35.
[8]
牟小龙1,冯慧华1,左正兴1,杨贵春2. 摄动力方法在模态扩展中的应用讨论 [J]. 振动与冲击, 2018, 37(5): 228-233.
[9]
徐洋 王皓辉 盛晓伟. 基于Hyperworks的六边形蜂窝板铺层等效建模方法研究 [J]. 振动与冲击, 2018, 37(23): 45-51.
[10]
刘志浩 高钦和. 考虑充气压力效应的重载轮胎面内振动模态建模及参数辨识 [J]. 振动与冲击, 2018, 37(18): 184-192.
[11]
郭凯强1,贾艳敏1,于广龙1,王佳伟2,张冠华2. 配置直线不等长预应力筋简支梁自振频率研究 [J]. 振动与冲击, 2018, 37(17): 230-235.
[12]
程军圣 李梦君 欧龙辉 杨宇. FA-PMA-VMD方法及其在齿根裂纹故障诊断中的应用 [J]. 振动与冲击, 2018, 37(15): 27-32.
[13]
周 航1,校金友2,徐 超2. 考虑频变阻尼的粘弹性阻尼层板结构模态分析方法 [J]. 振动与冲击, 2018, 37(14): 208-213.
[14]
姚兴隆1,黄维平1,常爽1,刘娟2,付雪鹏1. 钢悬链式立管出平面涡激振动模态分析及试验验证 [J]. 振动与冲击, 2018, 37(13): 78-84.
[15]
李凤云1,吴志鹏1,郑宇轩1,周风华1,余同希1,2. 弹性圆环在刚壁上的撞击回弹 [J]. 振动与冲击, 2018, 37(11): 12-17.