Prediction and analysis of non-circular grinding process stability based on dynamic grinding process simulation
LIU Tao1,2,DENG Zhaohui3,YAO Qishui1,2,L Lishu4,YU Jianghong1,2
1.SchoolofMechanicalEngineering, Hunan University of Technology, Zhuzhou 412007, China;
2.Key Laboratory of High-performance rolling bearings in Hunan Province, Hunan University of Technology, Zhuzhou 412007, China;
3.Institute of Manufacturing Engineering, Huaqiao University, Xiamen 361021, China
4.SchoolofMechanicalEngineering, Hunan University of Science and Technology, Xiangtan 411201, China
Abstract:Grinding chatter is one of the most important factors for restricting the efficient and high-quality grinding of camshaft. Based on the analysis of the geometric and kinematic characteristics of camshaft grinding, the calculation method of dynamic grinding force in high-speed grinding of camshaft is deduced considering the time delay effect and the elastic concession mechanism of grinding wheel-workpiece comprehensively, and the multi-factor coupling camshaft grinding dynamics model and camshaft dynamic grinding simulation model are established. Based on the stability lobe diagram method and dynamic grinding process simulation method, the high-speed grinding stability of camshaft is predicted and analyzed. Experiments are carried out to verify the correctness of the proposed model and method. Finally, the influence of modal parameters on the stability of camshaft high-speed grinding process is analyzed by simulating the variable modal parameters of dynamic grinding process. The results show that increasing the stiffness and damping of the process system and reducing the modal mass of the process system can improve the grinding stability and obtain a greater stable grinding limit.
刘涛1,2,邓朝晖3,姚齐水1,2,吕黎曙4,余江鸿1,2. 基于动态磨削过程仿真的凸轮轴高速磨削稳定性预测分析[J]. 振动与冲击, 2024, 43(10): 236-247.
LIU Tao1,2,DENG Zhaohui3,YAO Qishui1,2,L Lishu4,YU Jianghong1,2. Prediction and analysis of non-circular grinding process stability based on dynamic grinding process simulation. JOURNAL OF VIBRATION AND SHOCK, 2024, 43(10): 236-247.
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