1. College of Mechanical Science and Engineering, Jilin University, Changchun 130022,China;
2. China FAW Co., Ltd. R&D Center, Changchun 130011,China;
3. State Key Lab of Rolling and Automation, Northeastern University, Shenyang 110004,China
To study the design of a vehicle crash box based on the tailor rolled blank (TRB) technology, a modeling method was proposed to meet the graded thickness properties and graded mechanical properties of TRB. A mathematical model for the multiobjective optimization problem was deduced by considering the distribution of thickness, weight and energy absorption of the crash box. The optimal parameters of the TRB crash box were obtained by the multiobjective optimization method,and the samples were successfully trialmanufactured. Sufficient and symmetric folds appear during the quasistatic collapse of the samples. The order of folds is coincident with the distribution of thickness, and the deformation process is stable. Compared with the original crash box with uniform thickness, the energy absorption of the TRB crash box increases while the weight decreases by about 7%.
徐涛1,刘念1,高伟钊2,徐天爽1,胡贤磊3. 轧制渐变厚度的汽车吸能盒结构参数优化[J]. 振动与冲击, 2018, 37(10): 269-274.
XU Tao1,LIU Nian1,GAO Weizhao2,XU Tianshuang1,HU Xianlei3. Parameters optimization of a vehicle crash box based on the tailor rolled blank technology. JOURNAL OF VIBRATION AND SHOCK, 2018, 37(10): 269-274.
[1] 孙成智,曹广军,王光耀. 为提高低速碰撞性能的轿车保险杠吸能盒结构优化[J]. 汽车工程,2010,32(12):1093-1096.
SUN Chengzhi, CAO Guangjun, WANG Guangyao. Structural optimization of car bumper crash box for improving low-speed crash performance[J]. Automotive Engineering, 2010, 32(12):1093-1096.
[2] TEKAVDE N, SRINIVAS S, BANTHIA V, et al. Redesign of crash-box for enhanced energy absorption in low velocity impact[J]. SAE Technical Paper, 2016, 2016-28-0254.
[3] JANG H, LEE H, YI S, et al. Cross-section design of the crash box to maximize energy absorption[J]. SAE Technical Paper, 2011, 2011-28-0110.
[4] 谭丽辉,徐涛,张炜,等. 带有圆弧形凸槽金属薄壁圆管抗撞性优化设计[J]. 振动与冲击,2013,32(21):80-84.
TAN Lihui, XU Tao, ZHANG Wei, et al. Crashworthiness optmization design for a metal thin walled tube with convex groove[J]. Journal of vibration and shock, 2013, 32(21):80-84.
[5] LIU X, WU Z, FANG Z. From TRB and LP plate to variable gauge rolling: technology, theory, simulation and experiment[J]. Materials Science Forum, 2012, 706-709(13):1448-1453.
[6] ZHANG Y, TAN J. Numerical simulation and vertical motion control of rolls for variable gauge rolling[J]. Journal of Iron & Steel Research International, 2015, 22(8):703-708.
[7] MEYER A, WIETBROCK B, HIRT G. Increasing of the draw depth using tailor rolled blanks-numerical and experimental analysis[J]. International Journal of Machine Tools & Manufacture, 2008, 48(5):522-531.
[8] 吴志强,刘相华,方智. 带材周期变厚度轧制控制系统开发[J]. 东北大学学报(自然科学版),2011,32(3):388-391.
WU Zhiqiang, LIU Xianghua, FANG Zhi. Developing control systems for periodic variable gap rolling[J]. Journal of Northeastern University (Natural Science), 2011, 32(3):388-391.
[9] 张广基,刘相华,胡贤磊,等. 变厚度轧制轧件水平速度变化规律[J]. 东北大学学报:自然科学版,2013,34(1):75-79.
ZHANG Guangji, LIU Xianghua, HU Xianlei, et al. Research on variation of work piece horizontal velocity for variable gauge rolling[J]. Journal of Northeastern University: Natural Science, 2013, 34(1):75-79.
[10]WANG D, DONG L, LIU H, et al. Velocity preset and transitional zones shape optimization for tailor rolled blank[J]. Journal of Iron and Steel Research International, 2015, 22(4):279-287.
[11]DUAN L, SUN J, CUI J, et al. Crashworthiness design of vehicle structure with tailor rolled blank[J]. Struct Multidisc Optim, 2016, 53:321-338.
[12]SHOKOUHIFAR M, JALALI A. An evolutionary-based methodology for symbolic simplification of analog circuits using genetic algorithm and simulated annealing[J]. Expert Systems with Applications, 2015, 42(3):1189-1201.
[13]李世龙,马立元,李永军,等. 多目标快速群搜索优化算法及在模型修正中的应用[J]. 振动与冲击,2015,34(20):120-128.
LI Shilong, MA Liyuan, LI Yongjun, et al. Study on wrinkle defect in square box of tailor rolled blank[J]. Journal of vibration and shock, 2015, 34(20):120-128.
[14]ZAREPISHEH M, KHORRAM E, PARDALOS P M. Generating properly efficient points in multi-objective programs by the nonlinear weighted sum scalarization method[J]. Optimization, 2012, 63(3): 1-14.
[15]邓仁昡,张广基,刘相华. 轧制差厚板力学性能试验及数值模拟研究[J]. 锻压技术,2014,39(6):32-36.
DENG Renxuan, ZHANG Guangji, LIU Xianghua. Research on experiment and numerical simulation of mechanical properties for tailor rolled blank[J]. Forging & Stamping Technology, 2014, 39(6):32-36.
[16]张华伟,吴佳璐,刘相华,等. 轧制差厚板方盒形件起皱缺陷研究[J]. 东北大学学报(自然科学版),2016,37(11):1554-1558.
ZHANG Huawei, WU Jialu, LIU Xianghua, et al. Study on wrinkle defect in square box of tailor rolled blank[J]. Journal of Northeastern University (Natural Science), 2016, 37(11):1554-1558.
[17]李亦文,徐涛,徐天爽,等. 车身低速碰撞吸能结构的优化设计[J]. 北京理工大学学报,2010,30(10):1175-1179.
LI Yiwen, XU Tao, XU Tianshuang, et al. Optimal design of energy-absorbing structure of autobody under low-speed crash[J]. Transactions of Beijing Institute of Technology, 2010, 30(10):1175-1179.
[18]YANG G, XU T, LI X, et al. An efficient hybrid algorithm for multiobjective optimization problems with upper and lower bounds in engineering[J]. Mathematical Problems in Engineering, 2015, 2015(932029):1-13.