Weak fault feature extraction of rolling bearing based on secondary clustering segmentation and Teager energy spectrum
WANG Wangwang1, DENG Linfeng1,2, ZHAO Rongzhen1, ZHANG Aihua2
1. School of Mechanical and Electronical Engineering, Lanzhou University of Technology, Lanzhou 730050, China;
2. School of Electrical and Information Engineering, Lanzhou University of Technology, Lanzhou 730050, China
The key to identify local faults of rolling bearing is to accurately extract weak periodic fault features from noisy vibration signals. Aiming at this problem, a method to extract weak fault features of rolling bearing based on secondary clustering segmentation and Teager energy spectrum was proposed here. Firstly, the frequency spectrum of a fault signal was obtained with Fourier transform, and the clustering segmentation was done for this spectrum using the fuzzy C-means algorithm. Then, the inverse Fourier transform was done for each frequency segment to calculate kurtosis values of time domain signals in different frequency bands, and the time domain signal corresponding to the frequency band with the maximum kurtosis was selected as the useful signal to be further filtered. The secondary clustering segmentation and the inverse Fourier transform were done for the useful signal,so the frequency band with the maximum kurtosis was taken as the passband singal to further eliminate effects of noise and natural periodic components. Finally, Teager energy operator was used to demodulate the obtained time domain fault signal to acquire feature frequencies of bearing weak faults. Simulation analysis and test verification results showed that the proposed method can accurately and effectively extract weak fault features of rolling bearing.
王望望1,邓林峰1,2,赵荣珍1,张爱华2. 基于二次聚类分割与Teager能量谱的滚动轴承微弱故障特征提取[J]. 振动与冲击, 2020, 39(13): 246-253.
WANG Wangwang1, DENG Linfeng1,2, ZHAO Rongzhen1, ZHANG Aihua2. Weak fault feature extraction of rolling bearing based on secondary clustering segmentation and Teager energy spectrum. JOURNAL OF VIBRATION AND SHOCK, 2020, 39(13): 246-253.
[1] 孙伟, 熊邦书, 黄健萍, 等. 小波包降噪与LMD相结合的滚动轴承故障诊断方法[J]. 振动与冲击, 2012, 31(18): 153-156.
Sun Wei, Xiong Bangshu, Huang Jianping, et al. Fault diagnosis of a rolling bearing using Wavelet packet de-noising and LMD[J]. Journal of Vibration and Shock, 2012, 31(18): 153-156.
[2] 王凤利, 邢辉, 段树林, 等. OEEMD与Teager能量算子结合的轴承故障诊断[J]. 振动、测试与诊断, 2018, 38(1): 87-91.
Wang Fengli, Xing Hui, Duan Shulin, et al. Fault Diagnosis of Bearings Combining OEEMD with Teager Energy Operator Demodulation[J]. Journal of Vibration, Measurement & Diagnosis, 2018, 38(1): 87-91.
[3] 隋文涛, 张丹, Wang Wilson. 基于EMD和MKD的滚动轴承故障诊断方法[J]. 振动与冲击, 2015, 34(9): 55-59.
Sui Wentao, Zhang Dan, Wang Wilson. Fault diagnosis of rolling element bearings based on EMD and MKD[J]. Journal of Vibration and Shock, 2015, 34(9): 55-59.
[4] 高强, 向家伟, 汤何胜. 基于增强聚类分割与L-峭度的Teager能量算子解调诊断轴向柱塞泵故障[J]. 机械工程学报, 2018, 54(18):1-10.
Gao Qiang, Xiang Jiawei, Tang Hesheng. Axial Piston Pump Fault Diagnosis with Teager Energy Operator Demodulation Using Improved Clustering-based Segmentation and L-Kurtosis[J]. Journal of Mechanical Engineering, 2018, 54(18): 1-10.
[5] 段礼祥, 张来斌, 岳晶晶. 基于ITD和模糊聚类的齿轮箱故障诊断方法[J]. 中国石油大学学报(自然科学版), 2013, 37(4): 133-139.
Duan Lixiang, Zhang Laibin, Yue Jingjing. Fault diagnosis method of gearbox based on intrinsic time-scale decomposition and fuzzy clustering[J]. Journal of China University of Petroleum(Edition of Natural Science), 2013, 37(4): 133-139.
[6] Alaei H K, Salahshoor K, Alaei H K. A new integrated on-line fuzzy clustering and segmentation methodology with adaptive PCA approach for process monitoring and fault detection and diagnosis[J]. Soft Computing, 2013, 17(3): 345-362.
[7] 王书涛, 张金敏, 李圆圆, 等. 基于数学形态学和模糊聚类的旋转机械故障诊断[J]. 仪器仪表学报, 2012, 33(5): 1055-1061.
Wang Shutao, Zhang Jinmin, Li Yuanyuan, et al. Rotating machinery fault diagnosis based on mathematical morphology and fuzzy clustering[J]. Chinese Journal of Scientific Instrument, 2012, 33(5): 1055-1061.
[8] 胡异丁, 任伟新, 杨栋, 等. 基于希尔伯特变换的非平稳调幅信号解调[J]. 振动与冲击, 2013, 32(10): 181-183.
Hu Yiding, Ren Weixin, Yang Dong, et al. Demodulation of non-stationary amplitude modulated signal based on Hilbert transform[J]. Journal of Vibration and Shock, 2013, 32(10): 181-183.
[9] 李静娇, 陈恩利, 刘永强. 基于自适应Morlet小波变换滚动轴承声学故障诊断的研究[J]. 石家庄铁道大学学报(自然科学版), 2017, 30(3): 29-32.
Li Jingjiao, Chen Enli, Liu Yongqiang. Sound Signal Testing of Rolling Bearing Based on Adaptive Morlet Wavelet[J]. Journal of Shijiazhuang Tiedao University(Natural Science Edition), 2017, 30(3): 29-32.
[10] 刘永强, 杨绍普, 廖英英, 等. 一种自适应共振解调方法及其在滚动轴承早期故障诊断中的应用[J]. 振动工程学报, 2016, 29(2): 366-370.
Liu Yongqiang, Yang Shaopu, Liao Yingying, et al. The adaptive resonant demodulation method and its application in failure diagnosis of rolling bearing early faults[J]. Journal of Vibration Engineering, 2016, 29(2): 366-370.
[11] 张文义, 于德介, 陈向民. 齿轮箱复合故障诊断的信号共振分量能量算子解调方法[J]. 振动工程学报, 2015, 28(1): 148-155.
Zhang Wenyi, Yu Dejie, Chen Xiangmin. Energy operator demodulating of signal's resonance components for the compound fault diagnosis of gearbox[J]. Journal of Vibration Engineering, 2015, 28(1): 148-155.
[12] 向 玲, 张力佳. 基于VMD和1.5维Teager能量谱的滚动轴承故障特征提取[J]. 振动与冲击, 2017, 36(18): 98-104.
Xiang Ling, Zhang Lijia. Rolling bearing fault feature extraction based on the VMD and 1.5-dimensional Teager energy spectrum[J]. Journal of Vibration and Shock, 2017, 36(18): 98-104.
[13] 夏均忠, 赵磊, 白云川, 等. 基于Teager能量算子和ZFFT的滚动轴承故障特征提取[J]. 振动与冲击, 2017, 36(11): 106-110.
Xia Junzhong, Zhao Lei, Bai Yunchuan, et al. Fault feature extraction of rolling element bearings based on Teager energy operator and ZFFT[J]. Journal of Vibration and Shock, 2017, 36(11): 106-110.
[14] 陈海周, 王家序, 汤宝平, 等. 基于最小熵解卷积和Teager能量算子直升机滚动轴承复合故障诊断研究[J]. 振动与冲击, 2017, 36(9): 45-50.
Chen Haizhou, Wang Jiaxu, Tang Baoping, et al. Helicopter rolling bearing hybrid faults diagnosis using minimum entropy deconvolution and Teager energy operator[J]. Journal of Vibration and Shock, 2017, 36(9): 45-50.
[15] 王天金, 冯志鹏, 郝如江, 等. 基于Teager能量算子的滚动轴承故障诊断研究[J]. 振动与冲击, 2012, 31(2): 1-5.
Wang Tianjin, Feng Zhipeng, Hao Rujiang, et al. Fault diagnosis of rolling element bearings based on Teager energy operator[J]. Journal of Vibration and Shock, 2012, 31(2): 1-5.
[16] Loparo K A. Case Western Reserve University Bearing Data Center[DB/OL]. http://csegroups.case.edu/bearingdatacenter/
pages/download-data-file.