基于边缘接触时变刚度的轮齿表面剥落动力学模型与响应特征

邵毅敏 王新龙 刘静 陈再刚

振动与冲击 ›› 2014, Vol. 33 ›› Issue (15) : 8-14.

PDF(2467 KB)
PDF(2467 KB)
振动与冲击 ›› 2014, Vol. 33 ›› Issue (15) : 8-14.
论文

基于边缘接触时变刚度的轮齿表面剥落动力学模型与响应特征

  • 邵毅敏 王新龙 刘静 陈再刚
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Time-varying stiffness model and dynamic response characteristics of gear with the surface spalling edge contact

  • Yimin SHAO,Xinlong Wang,Jing Liu,Zaigang Chen

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摘要

轮齿表面剥落的动态响应特征是诊断齿轮早期故障的重要信息。但是,由于轮齿表面剥落部位啮合变形的复杂性和响应信号强耦合,导致诊断齿轮早期故障困难。为了解明轮齿表面剥落部位啮合引起的响应特征机理,建立了基于边缘接触时变刚度的轮齿表面剥落动力学模型,提出了轮齿表面剥落缺陷的时变刚度算法,分析了边缘接触对时变刚度激励及齿轮系统动态响应,研究了齿面剥落齿在啮出剥落边界时的边缘接触力突变及齿轮系统动态响应特性,获得了齿面剥落的时域和频域响应信号。同时,开展了齿面剥落缺陷动态响应特征的实验研究,验证了提出的理论模型的正确性。仿真与台架实验结果表明,新的模型能够准确计算齿面剥落对啮合刚度、动态响应特性的影响,可为齿轮系统状态检测提供重要参考价值。

Abstract

Dynamic response characteristic is important message to the diagnosis of gear with early surface spalling. However, the complexity of the contacting deformation in spalling area and coupling of the response signals result in difficulty to diagnosis of early gear fault. The dynamic model with surface spalling based on time-varying stiffness with edge contact is built to realize the response characteristic mechanism in spalling area and the new time-varying meshing stiffness algorithm with the multiplex contact stiffness algorithm of surface spalling fault is also established. The time-varying stiffness and system dynamic response with edge contact is analyzed. And researches on the mutation characteristic of edge contact at surface spalling boundary and the dynamic response characteristic are carried on with time- and frequency-domain methods. In addition, experimental investigation on the dynamic features of spalling fault is performed to validate the proposed theoretical method. It’s proved by simulation and experimental results that the meshing stiffness with surface spalling and its effect on dynamic response characteristic can be investigated precisely with the dynamic model with gear surface spalling, which could supply the monitoring to gear system condition with important reference value.


关键词

轮齿表面剥落 / 扩展 / 边缘接触 / 啮合刚度 / 边频

Key words

tooth surface spalling / propagation / edge contact / mesh stiffness / sidebands

引用本文

导出引用
邵毅敏 王新龙 刘静 陈再刚. 基于边缘接触时变刚度的轮齿表面剥落动力学模型与响应特征[J]. 振动与冲击, 2014, 33(15): 8-14
Yimin SHAO;Xinlong Wang;Jing Liu;Zaigang Chen. Time-varying stiffness model and dynamic response characteristics of gear with the surface spalling edge contact[J]. Journal of Vibration and Shock, 2014, 33(15): 8-14

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