数控机床进给单元滚动结合部轴向动态特性参数识别

朱坚民,张统超,王 健,李孝茹

振动与冲击 ›› 2015, Vol. 34 ›› Issue (16) : 1-7.

PDF(1782 KB)
PDF(1782 KB)
振动与冲击 ›› 2015, Vol. 34 ›› Issue (16) : 1-7.
论文

数控机床进给单元滚动结合部轴向动态特性参数识别

  • 朱坚民,张统超,王健,李孝茹
作者信息 +

Axial dynamic characteristic parameters identification of rolling joints in machine tool feed drive unit

  • ZHU Jian-min,ZHANG Tong-chao,WANG Jian,LI Xiao-ru
Author information +
文章历史 +

摘要

针对现有结合部参数识别方法不能精确识别装配状态下数控机床进给单元滚动结合部动态特性参数问题,提出进给单元装配状态下滚动结合部轴向动态特性参数识别方法。将丝杠简化为弹性杆件以建立简谐力作用下丝杠及工作台的轴向振动方程,基于该方程建立结合部轴向刚度与阻尼参数识别模型;通过实验测量丝杠支撑点间距离、简谐激振力频率及幅值、丝杠轴端截面轴向振动速度幅值等参数建立识别方程组;基于遗传算法优化求解该方程组,识别出滚动结合部轴向动态特性参数。以自行研制的滚珠丝杠进给实验台为研究对象,基于该方法对其左、右端轴承组及滚珠丝杠副结合部轴向刚度、阻尼参数进行识别,并对识别结果的正确性进行实验验证。结果表明所提方法正确的、有效,丝杠轴端截面轴向振动速度幅值理论计算值与实验测试值绝对误差在7.7 um/s以内,参数识别精度较高。

Abstract

In allusion to the problem that the existing joint's parameters identification methods cannot accurately identify the dynamic characteristic parameters of rolling joints in assembled ball screw feed drive unit, a novel method to identify axial stiffness and damping parameters of the rolling joints in assembled ball screw feed drive unit is proposed. This method firstly simplifies the screw as an elastic rod and deduces the axial vibration equations of the feed drive unit with harmonic exciting force exerted on its workbench, and establishes the identification model of the joints' axial stiffness and damping parameters based on the equations; then builds the identification equations by measuring the distance between supporting points of the screw, frequency and amplitude of the harmonic exciting force, and amplitude of axial vibration velocity of the screw end section; finally identifies the axial stiffness and damping parameters of the rolling joints by solving the identification equations using genetic algorithm. With a self-designed ball screw feed drive table determined as research object, the axial stiffness and damping parameters of its ball screw assembly, left and right bearing groups were identified based on the proposed method, and the correctness of identified results was verified by experiment. Experimental results demonstrate that the proposed method is correct and effective, and the absolute error of axial vibration velocity between calculated values of screw end section and tested values is within 7.7 um/s, which achieves high identification accuracy.
 

关键词

滚珠丝杠进给单元 / 滚动结合部 / 动态特性参数识别 / 振动测试 / 遗传算法

Key words

ball screw feed drive unit / rolling joints / dynamic characteristic parameters identification / vibration measurement / genetic algorithm

引用本文

导出引用
朱坚民,张统超,王 健,李孝茹. 数控机床进给单元滚动结合部轴向动态特性参数识别[J]. 振动与冲击, 2015, 34(16): 1-7
ZHU Jian-min,ZHANG Tong-chao,WANG Jian,LI Xiao-ru. Axial dynamic characteristic parameters identification of rolling joints in machine tool feed drive unit[J]. Journal of Vibration and Shock, 2015, 34(16): 1-7

参考文献

[1] 董亮, 汤文成, 刘立. 滚珠丝杠进给系统混合建模及其振动时变性分析[J]. 振动与冲击, 2013, 32(20): 196-202.
DONG Liang, TANG Wen-cheng, LIU Li. Hybrid modeling and time-varying analysis of vibration for a ball screw drive[J]. Journal of Vibration and Shock, 2013, 32(20): 196-202.
[2] Altintas Y, Verl A, Brecher C, et al. Machine tool feed drives[J]. CIRP Annals - Manufacturing Technology, 2011, 60(2): 779-796.
[3] Zhang G P, Huang Y M, Shi W H, et al. Predicting dynamic behaviours of a whole machine tool structure based on computer-aided engineering[J]. International Journal of Machine tools and Manufacture, 2003, 43(7): 699-706.
[4] Zhou Y, Peng F Y, Wang G X. A study on the dynamic characteristics of the drive at center of gravity (DCG) feed drives[J]. The International Journal of Advanced Manufacturing Technology, 2013, 66(1/4): 325-336.
[5] 刘海涛,王磊,赵万华. 考虑模态特性的高速机床进给系统刚度匹配研究[J]. 西安交通大学学报, 2014, 48(1): 90-95.
LIU Hai-tao, WANG Lei, ZHAO Wan-hua. Stiffness matching designing for feed system of high-speed machine tool considering modal characteristics[J]. Journal of Xi’an Jiaotong University, 2014, 48(1): 90-95.
[6] 王永强,张承瑞. 滚珠丝杠进给系统仿真建模[J]. 振动与冲击, 2013, 32(3): 46-49.
WANG Yong-qiang, ZHANG Cheng-rui. Simulation modeling of a ball screw feed drive system[J]. Journal of Vibration and Shock, 2013, 32(3): 46-49.
[7] Okwudire C E. Improved screw-nut interface model for high-performance ball screw drives[J]. Journal of Mechanical Design, 2011, 133(4): 041009.1-041009.10.
[8] 程序,史金飞,张思. 加工中心机床滚珠丝杠结合面的动态特性[J]. 中国机械工程, 1994, 5(1):29-31.
CHENG Xu, SHI Jin-fei, ZHANG Si. A Study on dynamic characteristics of the joint surfaces of ball screw assembly[J]. China Mechanical Engineering, 1994, 5(1):29-31.
[9] Chen Y J, Tang W C. Dynamic contact stiffness analysis of a double-nut ball screw based on a quasi-static method[J]. Mechanism and Machine Theory, 2014, 73: 76-90.
[10] Dhupia J S, Ulsoy A G, Katz R, et al. Experimental identification of the nonlinear parameters of an industrial translational guide for machine performance evaluation[J]. Journal of Vibration and Control, 2008, 14(5): 645-668.
[11] 张华,袁军堂,汪振华. 滚动导轨结合面动态特性参数识别实验研究[J]. 中国机械工程,2011, 22(4): 415-418.
ZHANG Hua, YUAN Jun-tang, WANG Zhen-hua. Experimental research on identification of dynamic characteristic parameters of rolling guide’s joint[J]. China Mechanical Engineering, 2011, 22(4): 415-418.
[12] Yang T, Lin C S. Identifying the stiffness and damping parameters of a linear servomechanism[J]. Mechanics Based Design of Structures and Machines, 2004, 32 (3): 283-304.
[13] Dougdag M, Ouali M, Boucherit H, et al. An experimental testing of a simplified model of a ball bearing: stiffness calculation and defect simulation[J]. Meccanica, 2012, 47 (2): 335-354.
[14] Jacobs W, Boonen R, Sas P, et al. The influence of the lubricant film on the stiffness and damping characteristics of a deep groove ball bearing[J]. Mechanical Systems and Signal Processing, 2014, 42(1/2): 335-350.
[15] Arora V, Hoogt P J M, Aarts R G K M, et al. Identification of stiffness and damping characteristics of axial air-foil bearings [J]. International Journal of Mechanics and Materials in Design, 2011, 7(3): 231-243.
[16] 田莉,陈换过,祝俊,等. 基于自适应模拟退火遗传算法的传感器优化配置研究[J].振动工程学报, 2012, 25(3): 238-243.
TIAN Li, CHENG Huan-guo, ZHU Jun, et al. A study of optimal sensor placement based on the improved adaptive simulated annealing genetic algorithms[J]. Journal of Vibration Engineering, 2012, 25(3): 238-243.
[17] Tasan A S, Gen M. A genetic algorithm based approach to vehicle routing problem with simultaneous pick-up and deliveries[J]. Computers & Industrial Engineering, 2012,
62 (3): 755-761.
[18] 刘永强,杨绍普,廖英英,等. 基于遗传算法的磁流变阻尼器Bouc-Wen模型参数辨识[J]. 振动与冲击,2011,30(7):261- 264.
LIUYong-qiang, YANG Shao-pu, LIAO Ying-ying, et al. Parameter identification of Bouc-wen model for MR damper based on genetic algorithm[J]. Journal of Vibration and Shock, 2011, 30(7): 261-264.

PDF(1782 KB)

Accesses

Citation

Detail

段落导航
相关文章

/