为了开发能适应恶劣工况、高效节能和安全运行的螺杆真空泵,设计了一种自平衡的内部压缩螺杆转子模型。使用借助Hermite插值理论导出圆柱变螺距螺旋线的参数方程,构建了变螺距设计参数、尾部压缩级数与螺旋角度的变量关系式,建立了自平衡螺杆转子优化设计模型。通过计算,优化转子质量轴向分布,无需在螺杆转子两端和齿顶减重而达到良好的自身动平衡,动平衡试验证明了设计模型的可靠性,为螺杆真空泵的动平衡研究提供了参考依据。
Abstract
In order to develop screw vacuum pump that works efficiently, runs safely, and can adapt to bad working conditions, a screw rotor with automatic dynamic balancing, which changes in volume, is built. The cylinder of variable pitch Helix parameter equation is calculated using Hermit’s interpolation theory. The variable relationship of variable pitch design parameters, tail compression stages and spiral angle are established. Through calculation, axial distribution of the optimized rotor mass is exhibited and dynamic balance is achieved well by itself without the weight subtraction at both ends and tooth tip of the rotor. The reliability of the design model is proven in the dynamic balance test and a good reference is provided for study on dynamic balance of screw vacuum pumps.
关键词
螺杆真空泵 /
静平衡 /
动平衡 /
螺杆转子 /
变螺距
{{custom_keyword}} /
Key words
screw vacuum pump /
static balance /
dynamic balance /
screw rotor /
variable pitch
{{custom_keyword}} /
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
参考文献
[1]郭蓓,薛建国,牛瑞,等.干式螺杆真空泵研究现状与展望[J].真空,2009,46(5):37-40.
GUO Bei, XUE Jianguo, NIU Rui, et al. Current situation and outlook for R&D of dry screw vacuum pumps[J].vacuum, 2009, 46(5):37-40.
[2]DREIFERT THOMAS,JANICKI MAGNUS,BIRCH PETER, et al. SCREW VACUUM PUMP: DE, DE102010019402 [P]. 2010.05.04.
[3]M.H.NORTH,N. TURNER, T.R.G.DAVENNE, et al. Screw pump, GB0912208D0[P].2009.08.26.
[4]樊红卫,景敏卿,王仁超,等.一种电磁式自动平衡头设计计算与响应试验[J].振动、测试与诊断,2014,5(10):807-811.
PAN Weihong, Jing Mingqing, Wang Renchao, et al.Design, Calculation and Response Experiment of an Automatic Electromagnetic Balancer [J].Journal of Vibration, Measurement & Diagnosis,2014,5(10):807-811.
[5]王维民,高金吉,江志农,等.旋转机械无试重现场动平衡原理与应用[J].振动与冲击,2010,29(2):212-215.
WANG Weimin, GAO Jinji, JIANG Zhinong, et al. Principle and application of no trial weight field balancing for a rotating machinery[J]. JOURNAL OF VIBRATION AND SHOCK, 2010,29(2):212-215.
[6]顾超华,曾胜,罗迪威,等.一种机械式在线平衡头的设计与实验研究[J].振动与冲击,2014,33(12):151-155.
GU Chaohua,ZENG Sheng,LUO Diwei, et al. Design and tests for a mechanical type of online balancing actuator [J]. JOURNAL OF VIBRATION AND SHOCK,2014,33(12):151-155.
[7]BECHER ULRICH.TWIN SCREW ROTORS AND DISPLACEMENT MACHINES CONTAINING THE SAME ,WO0208609A1 [P].2002.
[8]Shiwei Zhang, Zhonghua Gu, Zhijun Zhang. Dynamic balancing method for the single-threaded, fixed-pitch screw rotor[J].vacuum, 2013,90 :44-49.
[9]顾中华,张世伟,张志军.无油螺杆真空泵单头等螺距转子的动平衡计算[J].真空,2011,48(6): 46-50.
GU Zhonghua, ZHANG Shiwei, ZHANG Zhijun. Dynamic balance calculation of the single-threaded and fixed pitch rotor in dry screw vacuum pump[J].Vacuum,2011,48(6): 46-50.
[10]巫修海.一种干式螺杆真空泵变螺距螺杆:中国,102937094A[P].2013-02-20.
[11]孙志忠,袁慰平,闻震初.数值分析[M].东南大学出版社,2002.
[12]D. Pfaller,A. Brümmer,K. Kauder.Optimized rotor pitch distributions for screw spindle vacuum pumps [J] .Vacuum, 2011,(85) :1152-1155.
[13]三轮修三,下村玄.旋转机械的平衡[M]北京:机械工业出版社,1992,6-9.
{{custom_fnGroup.title_cn}}
脚注
{{custom_fn.content}}