对计入齿面摩擦和热变形的齿轮系统动力学模型进行了分析。以渐开线直齿轮为例,计入温度效应并考虑齿面摩擦、齿侧间隙、时变啮合刚度等非线性因素,建立系统的动力学微分方程,并进行算例分析。结果表明,摩擦因数和温度对于系统的影响与转矩波动频率有关。当转矩波动频率较低时,系统一般呈现周期运动,摩擦因数和温度的影响不明显;当转矩波动频率较高时,摩擦和温度对于传动精度和运动形态的影响很大,随着摩擦系数和温度的增加,系统稳态运动由拟周期运动变为混沌运动,轮齿间敲击状态变复杂。
Abstract
Dynamic model of gear transmission system with consideration of tooth surface friction and thermal deformation was discussed. A nonlinear differential dynamic equation of involute spur gear considering temperature, tooth surface friction, backlash and time-varying mesh stiffness was built. The numerical examples were analyzed. The results show that the influence of friction coefficient and temperature on system dynamic response is related to torque fluctuation frequency. When the frequency is low, system shows the sign of periodic motion and the influence of friction and temperature is not obvious. When the frequency is high, friction and temperature have a great influence on gear transmission accuracy and motion form. System motion form changes from quasi periodic motion into chaos along with the increase in friction coefficient and temperature. And the rattle condition becomes more complex.
关键词
齿轮 /
摩擦 /
温度效应 /
非线性动力学
{{custom_keyword}} /
Key words
gear /
friction /
temperature effect /
nonlinear dynamics
{{custom_keyword}} /
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
参考文献
[1] Iida H, Tamura A, Yamada Y. Vibrational characteristics of friction between gear teeth [J]. Bulletin of JSME, 1985, 241(28): 1512~1519.
[2] Vaishya M, Singh R. Strategies for modeling friction in gear dynamics [J]. ASME Journal of Mechanical Design, 2003, 125: 383~393.
[3] H.Blok. Theoretical Study on Temperature Rise at Surface of Actual Contact under Oilness Lubrication Condition [J]. PROC.2nd world petroleum congress, 1937, 3(5): 471-486.
[4] 李桂华. 复杂规则曲面机械零件的热变形理论及应用研究[D]. 合肥:合肥工业大学, 2006.
[5] 王三民, 沈允文, 董海军. 含摩擦和间隙直齿轮副的混沌与分叉研究[J]. 机械工程学报, 2002, 38(9): 8~11.
Wang San-min, Shen Yun-wen, Dong Hai-jun. Chaos and bifurcation analysis of a spur gear pair with combined friction and clearance [J]. Journal of Mechanical Engineering, 2002, 38(9): 8-11.
[6] 费业泰. 机械热变形理论及应用[M]. 北京:国防工业出版社, 2009.
[7] 陈思雨, 唐进元. 间隙对含摩擦和时变刚度的齿轮系统动力学响应的影响[J]. 机械工程学报, 2009, 45(8):119-124.
Chen Siyu; Tang Jinyuan. Effect of Backlash on Dynamics of Spur Gear Pair System with Friction and Time-varying Stiffness. Journal of Mechanical Engineering , 2009, 45(8): 119-124.
[8] Xinhao Tian, Dynamic Simulation for System Response of Gearbox Including Localized Gear Faults [D]. Edmonton: University of Alberta, 2004.
[9] 陆凤霞, 王浩飞, 朱如鹏,等. 基于齿面摩擦的直齿轮副动力学特性分析[J]. 机械传动, 2015(11):27-32.
Lu Fengxia, Wang Haofei, Zhu Rupeng, et al. Dynamics Characteristic Analysis of Spur Gear Pairs based on Tooth Surface Friction[J]. Journal of Mechanical Transmission , 2015(11):27-32.
{{custom_fnGroup.title_cn}}
脚注
{{custom_fn.content}}