高速电主轴铣削稳定性研究

单文桃1,陈小安2,王洪昌1,俞成涛1

振动与冲击 ›› 2017, Vol. 36 ›› Issue (19) : 242-249.

PDF(930 KB)
PDF(930 KB)
振动与冲击 ›› 2017, Vol. 36 ›› Issue (19) : 242-249.
论文

高速电主轴铣削稳定性研究

  • 单文桃1,陈小安2,王洪昌1,俞成涛1
作者信息 +

Research on Milling Stability of High Speed Motorized Spindle

  • Wen-tao Shan1, Xiao-an Chen2, Hong-chang Wang1,Cheng-taoYu1
Author information +
文章历史 +

摘要

本文首先建立了高速电主轴轴承-转子动力学模型,分析了高转速与铣刀刀尖点处传递函数的关系,以此为基础建立了高速电主轴铣削稳定性模型,然后以D62D24A型高速电主轴为例,分析转速对轴承动态支承刚度的“弱化”作用,计算系统第一阶径向振动固有振型,理论分析并且实验验证系统第一阶径向振动固有频率的变化趋势,最后分析了转速影响下的系统铣削稳定瓣图,实验验证了高转速下系统铣削稳定性能的变化趋势。

Abstract

Firstly, a bearing-rotor dynamical model of high speed motorized spindle has been established in this paper. And the transfer functions at the milling tool of this model have been analyzed. Using the works above, the milling stability model of motorized spindle system is modeled. Then, based on the D62D24A type motorized spindle, the weaken effect of speed on bearing dynamical stiffness is analyzed, and the first order inherent modal shape and inherent frequency is computed. And then milling stability of this system has been analyzed numerically and experimentally. At last, milling stability lobe diagrams of the system are analyzed under the influence of the rotating speed, the theoretical and experimental data describes the trend of milling stability of system.

关键词

高速电主轴 / 动力学模型 / 铣削稳定性

Key words

high speed motorized spindle / dynamic model / milling stability

引用本文

导出引用
单文桃1,陈小安2,王洪昌1,俞成涛1. 高速电主轴铣削稳定性研究[J]. 振动与冲击, 2017, 36(19): 242-249
Wen-tao Shan1, Xiao-an Chen2, Hong-chang Wang1,Cheng-taoYu1. Research on Milling Stability of High Speed Motorized Spindle[J]. Journal of Vibration and Shock, 2017, 36(19): 242-249

参考文献

[1] 张伯霖. 高速切削技术及应用 [M]. 北京: 机械工业出版社, 2003.
ZHANG Bo-lin. Applications of high speed cutting [M]. Beijing: Mechanical Industry Press, 2003.
[2] Terman T, Bollinger J G. Graphical method for finding optimum bearing span for overhung shafts [J]. Journal of Machine Design, 1965, 37(12): 159-162.
[3] Sharan A M, Sankar S, Sankar T S. Dynamic analysis and optimal selection of parameters of a finite element modeled lathe spindle under random cutting forces [J]. Journal of Vibration Acoustics Stress and Reliability in Design-Transactions of the ASME, 1983, 105: 467-475.
[4] Shin Y C. Bearing nonlinearity and stability analysis in high speed machining [J]. Journal of Engineering Industry, 1992, 114(1): 23-30.
[5] Wang K F, Shin Y C, Chen C H. On the natural frequencies of high-speed spindles with angular contact bearings [J]. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 1991, 205(3): 147-154.
[6] Chen C H, Wang K W, Shin Y C. An integrated approach toward the modeling and dynamic analysis of high speed spindles, part 1: system model [J]. Journal of Vibration and Acoustics, 1994, 116(4): 506-513.
[7] Chen C H, Wang K W, Shin Y C. An integrated approach toward the modeling and dynamic analysis of high speed spindles, part 2: dynamics under moving end load [J]. Journal of Vibration and Acoustics, 1994, 116(4): 514-522.
[8] Nelson H D. A finite rotation shaft element using Timoshenko beam theory [J]. Journal of Mechanical Design, 1980, 102: 793-803.
[9] Li H Q, Shin Y C. Integrated dynamic thermo-mechanical modeling of high speed spindles, part 1: model development [J]. Journal of Manufacturing Science and Engineering, 2004, 126(1): 148-158.
[10] Li H Q, Shin Y C. Integrated dynamic thermo-mechanical modeling of high speed spindles, part 2: Solution Procedure and Validations [J]. Journal of Manufacturing Science and Engineering, 2004, 126(1): 159-168.
[11] Engin S, Altintas Y. Mechanics and dynamics of general milling cutters, part 1: helical end mills [J]. International Journal of Machine Tools and Manufacture, 2001, 41(15): 2195-2212.
[12] Altintas Y, Budak E. Analytical prediction of stability lobes in milling [J]. Annals of the CIRP, 1995, 44(1): 357-362.
[13] Faassen R P H, Van D W N, Oosterling J A J. Prediction of regenerative chatter by modeling and analysis of high-speed milling [J]. International Journal of Machine Tools and Manufacture, 2003, 43(14): 1437-1446.
[14] 梁窨君, 王宁生, 姜澄宇. 薄壁零件高速铣削动态切削力 [J]. 南京航空航天大学学报, 2008, 40(1): 89-93.
LIANG Yin-jun, WANG Yu-sheng, JIANG Cheng-yu. Dynamic milling force method for high-speed milling of thin-walled parts [J]. Journal of Nanjing University of Aeronautics and Asronautics, 2008, 40(1): 89-93.
[15] 于骏一, 吴博达. 机械加工振动的诊断识别与控制 [M]. 北京: 清华大学出版社, 1994.
YU Jun-yi, WU Bo-da. Diagnoses, recognition and control of mechanical processing vibration [M]. Beijing: Tsinghua University Press, 1994.
[16] Hahn R S. On the theory of regenerative chatter in precision grinding operations [J]. Transactions of the ASME, 1954, 76: 593-597.
[17] 蒋宇平,龙新华,孟 光.薄壁结构件铣削加工振动稳定性分析[J].振动与冲击,2016,35(2):45-50.
JIANG Yu-ping,LONG Xin-hua,MENG Guang.Stability analysis for thin-walled milling processes[J].Journal of Vibration and Shock,2016,35(2):45-50.
[18] Harris T A, Kotzalas M N. Rolling bearing analysis, part 2: advanced concepts of bearing technology [M]. 5th ed., Beijing: China Machine Press, 2011.
[19] 李松生. 超高速电主轴球轴承-转子系统动力学性能的研究 [D]. 上海: 上海大学, 2006.
LI Song-sheng. Bearing – rotor dynamical characteristics of high speed motorized spindle system at ultra high speed [D]. Shanghai: Shanghai University, 2006.
[20] Han S M, Benaroya H, Wei T. Dynamics of transversely vibrating beams using four engineering theories [J]. Journal of Sound and vibration, 1999, 225(5), 935-988.
[21] 王勖成, 邵敏. 有限单元法基本原理和数值方法 [M]. 北京: 清华大学出版社, 1995.
WANG Xu-cheng, SHAO Min. Basic theory and numerical method of finite element method [M]. Beijing: Tsinghua University Press, 1995.
[22] Guo D, Chu F, Chen D. The unbalanced magnetic pull and its effects on vibration in a three-phase generator with eccentric rotor [J]. Journal of Sound and Vibration, 2002, 254(2): 297-312.

PDF(930 KB)

Accesses

Citation

Detail

段落导航
相关文章

/