基于柔索冲击接触的钢板表面除锈机理及特性研究

PDF(1979 KB)

振动与冲击 ›› 2018, Vol. 37 ›› Issue (20) : 237-244.

论文

龚青山1、2，张华1，曾国华2，吴岳敏2

作者信息 +

Study on Derusting Mechanisms and Characteristics of Plate Surface by Flexible Cable Impact Contact

GONG Qingshan1,2 ZHANG Hua1 ZENG Guohua2 WU Yuemin2

Author information +

文章历史 +

摘要

钢板除锈预处理是产品制造中重要工艺，直接影响涂装质量和产品使用寿命，论文提出了一种基于柔索冲击接触实现钢板表面清洁除锈及强化的新方法。分析了柔索冲击接触钢板表面除锈机理及过程，建立了运动学方程；应用离散化方法，采用六维弹簧柔性连接建立了柔索多体系统动力学模型，基于柔索与钢板间的冲击接触理论，建立了柔索冲击接触动力学模型；应用ADAMS对单根柔索冲击接触动力学仿真，得到末端绳索接触力与速度变化规律；设计了除锈试验机，试验表明:该除锈方法可行且除锈效果良好，除锈等级达ST3级，对中小尺寸钢板表面除锈及强化具有很好应用前景。

Abstract

The pretreatment of the plate surface is important to the quality and life of production., so this paper proposes a new method of surface derusting and surface strengthening for plate based impact contact of rope. Derusting mechanisms and working process are analyzed, and kinematics equation is established; A dynamics model of the rope using 6 dimensions spring flexible connection is built based on the discretization method，and the impact contact force model between the rope and the plate is introduced ．The variation rule of the velocity and contact force is obtained with dynamic simulation in Adams. Test machine is designed, the experiment show that; this derusting method is feasible and in good effect, derusting grade can reach to ST3, it has good application prospect in surface derusting and surface strengthening for small and medium size steel plate.

导出引用

龚青山1、2，张华1，曾国华2，吴岳敏2 . 基于柔索冲击接触的钢板表面除锈机理及特性研究[J]. 振动与冲击, 2018, 37(20): 237-244

GONG Qingshan1,2 ZHANG Hua1 ZENG Guohua2 WU Yuemin2 . Study on Derusting Mechanisms and Characteristics of Plate Surface by Flexible Cable Impact Contact[J]. Journal of Vibration and Shock, 2018, 37(20): 237-244

参考文献

[1] 张聪. 钢板表面处理设备的设计和研究[D]. 燕山大学, 2015
Zhang Cong. THE DESIGN AND RESEARCH OF THE STEEL
SURFACE TREATMENT EQUIPMENT[D]. Yanshan University, 2015
[2] 黄河, 杨帆, 高玉魁. 喷丸除锈过程及效果的数值模拟研究[J]. 表面技术, 2016(11).
HUANG He, YANG Fan, GAO Yu-kui. Numerical Simulations on Process and Effectiveness of Rust Removal by Shot Blasting [J]. SURFACE TECHNOLOGY, 2016(11).
[3] 李江云, 薛胜雄, 周其源. 超高压纯水射流除锈机的数值模拟[J]. 武汉大学学报: 工学版, 2007, 40(1): 48-52.
LI Jiangyun , XUE Shengxiong , ZHOU Qiyuan. Numerical simulation of superhigh pressure water jet in rust remover[J]. Enginee ring Jour nal of Wuhan Univer sity, 2007, 40(1): 48-52.
[4] Zeng Y L, Chen K S, Zheng F L, et al. Pressure and Flow Stability for Ultra-High Pressure Water Jet System[J]. Advanced Materials Research, 2014, 926-930(926-930):810-813.
[5] 衣正尧, 弓永军, 王祖温,等. 新型船舶壁面除锈爬壁机器人动力学建模与分析[J]. 机械工程学报, 2010, 46(15):23-30.
YI Zhengyao ,GONG Yongjun ,WANG Zuwen, et al.Dynamic Modeling and Analysis on a New Type Wall-climbing Robot for Ship Wall Rust Removal[J]. JOURNAL OF MECHANICAL ENGINEERING, 2010, 46(15):23-30.
[6] Wang X, Gong Y, Wang Z, et al. A STUDY ON ULTRAHIGH PRESSURE WATER JET WALL CLIMBING ROBOT FOR REMOVAL RUST IN VESSELS[J]. 2008, 2008(7-2):403-406.
[7] 解宇飞, 刘洪伟, 胡永祥. 船舶板材激光除锈工艺参数确定方法研究[J]. 中国激光, 2016(4):103-110.
Xie Yufei, Liu Hongwei, Hu Yongxiang. Determining Process Parameters for Laser Derusting of Ship Steel Plates[J].CHINESE JOURNAL OF LASERS, 2016(4):103-110.
[8]Chen G X, Kwee T J, Tan K P, et al. High-Power Fibre Laser Cleaning for Green Shipbuilding[J]. Journal of Laser Micro, 2012, 7(3):249-253.
[9] 张华, 钱余海, 齐慧滨,等. 汽车热轧钢板的锈蚀行为及预防措施[J]. 腐蚀与防护, 2008, 29(06):316-318.
ZHANG Hua , QIAN Yu-hai , QI Hui-bin , et al. Rusting Behavior and Preventing Measures of Hot-rolled Steel Plates for Automobile [J]. CORROSION & PROTECTION, 2008, 29(06):316-318.
[10] 潘冬, 张越, 魏承,等. 空间大型末端执行器绳索捕获动力学建模与仿真[J]. 振动与冲击, 2015(01):74-79.
PAN Dong,ZHANG Yue,WEI Cheng,et al. Dynamic modeling and simulation on rope capturing by space large end effector[J]. JOUＲNAL OF VIBＲATION AND SHOCK, 2015(01):74-79.
[11] 方子帆, 吴建华, 何孔德,等. 索结构碰撞动力学模型及应用研究[J]. 系统仿真学报, 2011, 23(5):1005-1009.
FANG Zi-fan, WU Jian-hua, HE Kong-de, et al. Impact Dynamic Modeling and Application Study of Cable Structures[J]. Journal of System Simulation, 2011, 23(5):1005-1009.
[12] Flores P, Ambrósio J, Claro J C P, et al. Kinematics and dynamics of multibody systems with imperfect joints[M]. Springer Berlin Heidelberg, 2008.
[13] Korayem M H, Rahimi H N, Nikoobin A. Mathematical modeling and trajectory planning of mobile manipulators with flexible links and joints[J]. Applied Mathematical Modelling, 2012, 36(7): 3229-3244.
[14] Lankarani H M, Nikravesh P E. Continuous contact force models for impact analysis in multibody systems[J]. Nonlinear Dynamics, 1994, 5(2):193-207.
[15] Xu L X. A general method for impact dynamic analysis of a planar multi-body system with a rolling ball bearing joint[J]. Nonlinear Dynamics, 2014, 78(2):857-879.
[16] Zheng E, Zhu R, Zhu S, et al. A study on dynamics of flexible multi-link mechanism including joints with clearance and lubrication for ultra-precision presses[J]. Nonlinear Dynamics, 2016, 83(1-2):137-159.
[17] Askari E, Flores P, Dabirrahmani D, et al. Study of the friction-induced vibration and contact mechanics of artificial hip joints[J]. Tribology International, 2014, 70(2):1-10.
[18] Bai Z F, Zhang H B, Sun Y. Wear prediction for dry revolute joint with clearance in multibody system by integrating dynamics model and wear model[J]. Latin American Journal of Solids & Structures, 2014, 11(14):2624-2647.
[19] 吕凯波, 胡晓禾, 常宗旭,等. 冲击载荷作用下齿轮传动系统动力学仿真分析[J]. 机械传动, 2016(9):128-131.
Lü Kaibo, Hu Xiaohe, Chang Zongxu, et al. Dynamics Simulation Analysis of Gear Transmission System Under the Impact Load[J]. Journal of Mechanical Transmission, 2016(9):128-131.
[20] 范亚运, 石秀东, 顾荣华,等. 基于ADAMS的食品输送链啮合接触动力学分析[J]. 机械传动, 2016(7):121-125.
Fan Yayun, Shi Xiudong ,Gu Ronghua Wang Mengping, et al. Meshing Contact Dynamics Analysis of Food Conveyor Chain based on ADAMS[J]. Journal of Mechanical Transmission, 2016(9):128-131.