计及附加质量的热镀锌线沉没辊装置液固耦合振动瞬态响应分析

王兴东1,刘灿灿1,李友荣1,汪磊川2

振动与冲击 ›› 2018, Vol. 37 ›› Issue (7) : 152-156.

PDF(895 KB)
PDF(895 KB)
振动与冲击 ›› 2018, Vol. 37 ›› Issue (7) : 152-156.
论文

计及附加质量的热镀锌线沉没辊装置液固耦合振动瞬态响应分析

  • 王兴东1,刘灿灿1,李友荣1,汪磊川2
作者信息 +

Liquid-solid coupled transient vibrations for a sink roll device of hot-dip galvanized line with an added mass

  • WANG Xingdong1, LIU Cancan1 , LI Yourong1, WANG Leichuan2
Author information +
文章历史 +

摘要

浸没于锌液中的沉没辊振动会严重影响带钢的镀层质量,迫切需要开展这类液固耦合振动问题的研究。基于附加质量的理论方法,建立了考虑流场作用的瞬态响应数学模型;进行了在线振动实验研究,结合结构的干湿模态分析结果,确定了附加质量;针对沉没辊结构特征,修正了数学模型的质量矩阵,建立了考虑流场作用的瞬态响应数值分析模型。瞬态模拟计算结果发现模型三个方向的主振频率与实测数据接近,验证了提出的计及附加质量液固耦合振动瞬态响应分析方法的有效性;基于该模型,得到了轴瓦与轴颈接触面等关键区域的瞬态响应。

Abstract

The coating quality of steel strip is seriously influenced by vibration of a sink roll immersed in molten zinc. It is necessary to study a sink roll’s liquid-solid coupled vibration. Based on the theoretical method of added mass, a mathematical model for the roll’s transient vibration responses considering effects of flow field was established. The on-line vibration tests for the roll were conducted. Combining the roll’s wet and dry modal analysis results, the added mass value was determined. According to the structural characteristics of the sink roll, the mass matrix of the mathematical model was modified, the numerical analysis model for the roll’s transient responses considering effects of flow field was established. The results of numerical simulation showed that the principal vibration frequencies in 3 directions of the model are close to the measured data, the effectiveness of the proposed method for liquid-solid coupled transient response analysis of the sink roll with an added mass is verified; based on this model, the transient responses of key regions including the contact surface between bearing and journal are obtained.

关键词

液固耦合振动 / 瞬态响应 / 附加质量 / 模态分析

Key words

 liquid-solid coupled vibration / transient response / added mass / modal analysis

引用本文

导出引用
王兴东1,刘灿灿1,李友荣1,汪磊川2. 计及附加质量的热镀锌线沉没辊装置液固耦合振动瞬态响应分析[J]. 振动与冲击, 2018, 37(7): 152-156
WANG Xingdong1, LIU Cancan1,LI Yourong1, WANG Leichuan2. Liquid-solid coupled transient vibrations for a sink roll device of hot-dip galvanized line with an added mass[J]. Journal of Vibration and Shock, 2018, 37(7): 152-156

参考文献

[1] 李蛟龙. 冷轧带钢热镀锌沉没辊服役周期振动特性研究[D]. 武汉:武汉科技大学,2012.
Li Jiaolong. Vibration characteristics research during service life of sink roll in cold-rolling strip steel Hot-dip Galvanizing line[D].Wuhan: Wuhan University of Science and Technology, 2012.
[2] 黄毫军,王兴东,李友荣,等. 热镀锌沉没辊装置振动固有特性影响因素研究[J]. 机械科学与技术,2016,02:187-191.
Huang Haojun, Wang Xingdong, Li Yourong, et al. A study of influential factors on vibration inherent characteristics of sink roll device of hot dip galvanized[J]. Mechanical Science and Technology for Aerospace Engineering, 2016, 02: 187-191.
[3] Yong H K, Young W C, Soon-Hyo C,et al.Numerical Analysis of Fluid Flow and Heat Transfer in Molten Zinc Pot of Continuous Hot-dip Galvanizing Line[J]. Molecular & Cellular Biology, 2004, 24(5):1983-9.
[4] 刘池. 热镀锌锅内流动、传热及组分运输规律研究[D]. 武汉:华中科技大学,2013.
Liu Chi. Simulation of fluid flow, heat and mass transfer in hot dip galvanizing bath[D]. Wuhan:Huazhong University of Science and Technology.2013.
[5] 张阿漫. 流固耦合动力学[M].北京: 国防工业出版社,2011.
Zhang  Aman.  Fluid-Structure interaction dynamics[M]. Beijing: National Defence Industry Press, 2011.
[6] 张金凤,王文杰,方玉建,等. 分流叶片离心泵非定常流动及动力学特性分析[J]. 振动与冲击,2014,33(23):37-41.
Zhang Jinfeng, Wang Wenjie, Fang Yujian, et al. Influence of splitter blades on unsteady flw and structural dynamic characteristics of a molten salt centrifugal pump[J]. Journal of vibration and shock, 2014,33(23):37-41.
[7] 姜胜超. 波浪作用下船舶运动与液舱内流体晃荡的耦合数值分析[D]. 大连:大连理工大学,2013.
Jiang Shengchao. Numerical simulation on coupled effect between ship motionand liquid sloshing under wave action[D].Dalian: Dalian University of Technology,2013.
[8] IdelsohnS R, Del P F, Rossi R, et al. Fluid–structure interaction problems with strong added-mass effect[J]. InternationalJournal for Numerical Methods in Engineering, 2009, 80(10):1261–1294.
[9] 宋波,刘浩鹏,张国明,等. 基于附加质量法的桥墩地震动水压力分析与实例研究[J]. 土木工程学报,2010(s1):102-107.
Song Bo,Liu Haopeng,Zhang Guoming,et al. Analysis and case study of earthquake-induced hydrodynamic pressure on deep water bridge based on added masses approach[J]. China Civil Engineering Journal,2010(s1):102-107.
[10] Rodriguez C G, Egusquiza E, Escaler X, et al. Experimental investigation of added masseffects on a Francis turbine runner in still water[J]. Journal of Fluids & Structures, 2006, 22(5):699-712.
[11] 魏凯,袁万城. 深水高桩承台基础地震动水效应数值解析混合算法[J].同济大学学报:自然科学版,2013,41(3):336-341.
Wei Kai,Yuan Wangcheng. A numerical-analytical mixed method of hydrodynamic effect for deep-water elevated Pile cap foundation under earthquake[J]. Journal of Tong Ji University(Nature Science), 2013, 41(3): 336-341.
[12] 马驰骋, 张希农,罗亚军,等.航天器贮箱变质量流固耦合系统的动力学响应. 航空动力学报,2015(3):736-745.
Ma Chicheng, Zhang Xinong Luo Yajun, et al. Dynamic responses for a fluid-structure coupling system with variable mass in a tank of spacecraft[J]. Journal of Aerospace Power, 2015(3): 736-745.
[13] William T T, Marie D D. Theory of Vibration with Applications[M]. 5th Ed.Beijing: Tsinghua University Press, 2005.
[14] Liang Q W, Rodríguez C G, Egusquiza E, et al. Numerical simulation of fluid added mass effect on a francis turbine runner[J]. Computers & Fluids, 2007,36(6): 1106-1118.
[15] 曲飞,李凯,李祥宁,等. 有限域液体附加质量对板结构振动特性的影响[J].中国舰船研究,2012(3).
Qu Fei, Li Kai, Li Xiangning , et al. Effects of added mass caused by finite domain liquid on plate structure vibration[J]. Chinese Journal of Ship Research, 2012(3).
[16] 施卫东,郭艳磊,张德胜,等. 大型潜水轴流泵转子部件湿模态数值模拟[J]. 农业工程学报,2013, 29(24):72-78.
Shi Weidong, GuoYanlei, Zhang Desheng, et al. Numerical simulation on modal of large submersible axial-flow pumprotor[J]. Transactions of the Chinese Society of Agricultural Engineering, 2013, 29(24): 72-78.
[17] 廖剑晖,由小川,吕海波,等.发展时变附加质量方法模拟飞行器出水过程[J]. 工程力学,2012,29(4):202-209.
Liao Jianhui, YOU Xiaochuan, LÜ Haibo, et al. Development of a time-varying added mass method in the simulations of the water-exit process of underwater vehicles[J]. Engineering Mechanics, 2012, 29(4): 202-209.
[18] 张彭一. 不同介质环境下马氏体不锈钢2Cr13钢的超高周疲劳研究[D]. 兰州理工大学,2014.
Zhang Pengyi. Experimental study on very high cycle fatigue of martensitic steel of 2Cr13 under different environment[D]. Lanzhou: Lanzhou University of Technology, 2014.
[19] Matsumori Y, Nemoto J, Ichikawa Y, et al. High Cycle Fatigue Properties of Modified 9Cr-1Mo Steel at Elevated Temperatures[J]. Journal of the Society of Materials Science Japan, 2012, 62(2):85-89.

PDF(895 KB)

Accesses

Citation

Detail

段落导航
相关文章

/