阀门内漏声波监测及其信号特征提取方法

林伟国,吴石恩

振动与冲击 ›› 2018, Vol. 37 ›› Issue (9) : 120-126.

PDF(936 KB)
PDF(936 KB)
振动与冲击 ›› 2018, Vol. 37 ›› Issue (9) : 120-126.
论文

阀门内漏声波监测及其信号特征提取方法

  • 林伟国,吴石恩
作者信息 +

  Acoustic monitoring and signal feature extraction for valve internal leakage

  • LIN Wei-guo WU Shi-en
Author information +
文章历史 +

摘要

针对管道阀门内漏故障,提出了一种采用双传感器结构的阀门内漏非介入式声波监测方法。设计了能够调节传感器和管壁的接触程度并锁紧,且可实现快速装卸的传感装置。分析比较了阀门正常与阀门内漏、管道敲击、阀门开启和关闭状态下启泵等干扰声波信号的时频域特征,提出了基于小波包能量分率的阀门内漏声波信号特征提取方法,有效区分了阀门内漏和外部干扰。该方法具有较高的泄漏检测灵敏度,可大大降低信号采样频率及阀门内漏诊断的难度。

Abstract

A non-intrusive acoustic monitoring method for valve internal leakage was proposed using a dual-sensor structure. The sensing device was designed to be able to adjust contact level between sensor and pipe wall and lock them, and it could be loaded and unloaded quickly. The time-frequency domain features of interference acoustic signals sampled under the conditions of valve normal state, valve internal leakage, pipe tapping, pump starting during valve being in open or close state were analyzed contrastively. The feature extraction approach based on the wavelet packet energy ratio for valve internal leakage acoustic signals was proposed. It was shown that this method can effectively distinguish valve internal leakage and external interferences; it has a higher leakage detection sensitivity, it can greatly reduce the sampling frequency and the difficulty degree of valve internal leakage diagnosis. 

    

关键词

阀门内漏 / 双传感器结构 / 非介入式声波监测 / 快速装卸 / 小波包能量分率

Key words

Key words: valve internal leakage / dual-sensor structure / non-intrusive acoustic monitoring / quick load and unload / wavelet packet energy ratio

引用本文

导出引用
林伟国,吴石恩. 阀门内漏声波监测及其信号特征提取方法[J]. 振动与冲击, 2018, 37(9): 120-126
LIN Wei-guo WU Shi-en.   Acoustic monitoring and signal feature extraction for valve internal leakage[J]. Journal of Vibration and Shock, 2018, 37(9): 120-126

参考文献

[1] Toles, G. E. Leak Detection by Mass Spectrometry. Can. Machinery and Metal Working, 1975,86(2),56.
[2] Leon R L, Heagerty D Q. Method and Apparatus for On-line Detection of Leaky Emergency Shut Down or Other Valves: U.S. Patent 6,128,946[P]. 2000-10-10.
[3] Juvik T, Hermansen T, Carr R, et al. Online Valve Monitoring Systems Used on off-shore Platforms in the North sea[C]//ASME 2002 21st International Conference on Offshore Mechanics and Arctic Engineering. American Society of Mechanical Engineers, 2002: 333-337.
[4] Le T T, Watton J, Pham D T. Fault Classification of Fluid Power Systems Using a Dynamics Feature Extraction Technique and Neural Networks[J]. Proceedings of the Institution of Mechanical Engineers, Part I: Journal of Systems and Control Engineering, 1998, 212(2): 87-97.
[5] Webborn T J C. Thermography'-Making Heat Loss Visible[J]. Chartered Mechanical Engineer, 1984, 31: 45-7.
[6] Germain J L, Granal L, Provost D, et al. Inspection Systems for Valves Monitoring at EDF[R]. Electricite de France (EDF), 1997.
[7] Thompson G, Askari A R. Air Leak Detection Through Ball Plug Valves by Vibration Monitoring[J]. Noise & Vibration Control Worldwide, 1986, 17: 140-143.
[8] Thompson G, Zolkiewski G. An Experimental Investigation into the Detection of Internal Leakage of Gases through Valves by Vibration Analysis[J]. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 1997, 211(3): 195-207.
[9] Smith T R. Development and Use of an Effective Acoustic Valve Leak Detection System[C]//Proceedings of the American Power Conference. ILLINOIS INSTITUTE OF TECHNOLOGY, 1993, 55: 899-904.
[10] 王忠锋,黄剑龙,李力刚,等.基于无线通信的阀门泄漏检测系统[J]. 仪器仪表学报, 2009, 30(6).
Wang Zhongfeng, Huang Jianlong, Li Ligang, Wang Lehui. Valve Leakage Detection System Based on Wireless Communication[J]. Chinese Journal of Scientific Instrument, 2009, 30(6).
[11] 王超,凌志浩,林琦彬.无线阀门泄漏变送器的设计[J]. 仪器仪表学报,2010,31(8)增刊:75-79.
Wang Chao, Ling Zhihao, Lin Qinbin. Design of Wireless Valve Leakage Transmitter[J], Chinese Journal of Scientific Instrument, 2010,31(8) extra issue:75-79.
[12] Yan T, Theobald P, Jones B E. A Self-calibrating Piezoelectric Transducer with Integral Sensor for in Situ Energy Calibration of Acoustic Emission[J]. Ndt & E International, 2002, 35(7):459-464.
[13] Pollock A A, Hsu S Y S. Leak Detection Using Acoustic Emission[J]. Journal of Acoustic Emission, 1982, 1: 237-243.
[14] Sharif M A, Grosvenor R I. Internal Valve Leakage Detection Using an Acoustic Emission Measurement System[J]. Transactions of the Institute of Measurement and Control, 1998, 20(5): 233-242.
[15] Lee J H, Lee M R, Kim J T, et al. A Study of The Characteristics of the Acoustic Emission Signals for Condition Monitoring of Check Valves in Nuclear Power Plants[J]. Nuclear engineering and design, 2006, 236(13): 1411-1421.
[16] 叶子, 王超. 用于监测阀门泄漏的超高动态范围全光纤超声传感系统[J]. 传感技术学报, 2016(7).
 Ye Zi, Wang Chao. A High Dynamic Range AllFiber UltraAcoustic PressureSensing System for Detection of Valve Leakage[J]. Chinese Journal of Sensors and Actuators,2016(7).
[17] 刘贵杰, 徐萌, 王欣,等. 基于HHT的管道阀门内漏声发射检测研究[J]. 振动与冲击, 2012, 31(23):62-66.
Liu Guijie, Xu Meng, Wang Xin, Jiang Ruilin. AE Detection for Pipeline Valve Leakage Based on HHT[J]. Journal of Vibration and Shock, 2012, 31(23):62-66.
[18] 李振林, 张海峰, 夏广辉. 基于声发射理论的阀门气体内漏量化检测研究[J]. 振动与冲击, 2013, 32(15):77-81.
Li Zhenlin, Zhang Haifeng, Xia Guanghui. Quantitative Detection of Valve Internal Air Leakage Based on Acoustic Emission Theory[J] . Journal of Vibration and Shock, 2013,32(15):77-8.

PDF(936 KB)

564

Accesses

0

Citation

Detail

段落导航
相关文章

/