操作动力工具存在巨大的危害性,动力工具产生的持续性或间歇性振动传递到手掌和手臂,对工人的肌肉骨骼系统的损伤不可忽视。为降低装配工人暴露于振动环境下的风险,本文提出一种上肢具有斜弹簧阻尼防振结构的抗振外骨骼。对该外骨骼上肢数学建模,利用谐波平衡法得到其幅频方程和力传递率 表达式。以力传递率和固有频率作为减振性能评价指标,设计多组不同的弹簧刚度 、阻尼系数 、连杆长度比 ,分析各结构参数对减振性能的影响。结果表明: 、 、 均对减振性能有显著影响,并且 的影响程度高于 。当工具振动频率低于上肢固有频率时,增大 能有效降低力传递率,增大减振性能,反之;增大 能够有效降低力传递率,提高系统的减振性能; 时,力传递率最低,具有更好的减振效果。
Abstract
Operating power tools is potentially harmful. Continuous or intermittent vibration generated by a power tool is transmitted to a palm and a arm, causing damage to the worker's musculoskeletal system. In order to reduce the risk of assembly workers exposed to vibration, this work proposes an anti-vibration exoskeleton with inclined spring-damped upper extremity. The upper extremity of the exoskeleton was mathematically modeled and the amplitude frequency equation and the force transmissibility Tf were obtained by a harmonic balance method. Taking the force transmissibility and natural frequency as the evaluation indexes of the vibration reduction performance, tests with different spring stiffness k1,k2, damping coefficient c1,c2 and connecting rod length ratio l1/l2 were designed to analyze the influence of various structural parameters on the vibration reduction performance. The result of the tests shows that k1,k2、c1,c2 and l1/l2 all have significant influence on vibration reduction performance, and the influence of k2,c2 is higher than that of k1,c1.When the vibration frequency of the tool is lower than the natural frequency of the upper extremity, increasing k1,k2 can effectively reduce force transmissibility and increase vibration reduction performance, and vice versa. Increasing c1,c2 can effectively reduce force transmissibility and improve vibration reduction performance. When l1/l2=1.0, the force transmissibility is the lowest, with better vibration reduction effect.
关键词
动力工具 /
减振性能 /
工业装配外骨骼 /
谐波平衡法
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Key words
power tools /
vibration reduction /
industrial assembly exoskeleton /
harmonic balance method
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