基于包络同步平均的齿轮故障诊断

李 云;郭 瑜;那 靖;李宗涛;于宪军

振动与冲击 ›› 2013, Vol. 32 ›› Issue (19) : 17-21.

PDF(1757 KB)
PDF(1757 KB)
振动与冲击 ›› 2013, Vol. 32 ›› Issue (19) : 17-21.
论文

基于包络同步平均的齿轮故障诊断

  • 李 云,郭 瑜;,那 靖,李宗涛,于宪军
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Gear Fault Diagnosis Based on Envelope Synchronous Average

  • Li Yun,Guo Yu,Na Jing,Li Zongtao,Yu Xianjun
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摘要

齿轮振动信号由于存在非平稳、调制、传递路径复杂等特点,其分析相对较为困难,传统的共振解调法还存在共振带参数无法准确确定的不足。为解决上述问题,本文提出了一种基于包络信号角域同步平均的齿轮故障诊断方法。该方法首先利用谱峭度提取出齿轮振动信号的复包络信号,再分别选取齿轮箱中不同转轴作为参考轴对复包络信号进行等角度采样,在角域进行同步平均并用阶比跟踪提取齿轮故障信息。该方法可有效消除源包络信号中的宽带噪声干扰,分离出与故障齿轮所在轴有关的阶比分量,同时可克服转速波动对信号分析产生的频率模糊现象。利用该方法分别对齿轮故障仿真信号和齿轮故障振动信号进行了分析,结果表明,所提出的包络角域同步平均方法能够有效地提取出齿轮故障的特征信息。

Abstract

Due to non-stationary, modulation, and complex transmission path, the vibrations of gears are more difficult to analysis. Moreover, the parameters of resonance demodulation can not be accurately determined in the traditional envelope analysis for gear vibration analysis. An envelope synchronous average scheme in the angular domain is proposed in the paper for the fault detection of gear. In the proposed approach, the fast kurtogram algorithm is utilized to extract complex envelope signal of gear adaptively at first. Then, the envelope is re-sampled by the even-angle sampling scheme included in the computed order tracking for different reference shafts. Lastly, the order analysis is employed to extract gear fault features after the envelope synchronous average in the angular domain. By this way, broadband noises can be eliminated effectively, the gear fault order components can be extracted from original vibration signal, and the frequency blur caused by speed fluctuation can also be canceled. Simulation and test experiments were conducted respectively to verify the validity of the proposed method.


关键词

包络分析 / 同步平均 / 角域 / 阶比跟踪 / 齿轮故障

Key words

Envelope analysis / Synchronous Average / Angular Domain / Order Tracking / Gear Fault

引用本文

导出引用
李 云;郭 瑜;那 靖;李宗涛;于宪军. 基于包络同步平均的齿轮故障诊断[J]. 振动与冲击, 2013, 32(19): 17-21
Li Yun;Guo Yu;Na Jing;Li Zongtao;Yu Xianjun. Gear Fault Diagnosis Based on Envelope Synchronous Average[J]. Journal of Vibration and Shock, 2013, 32(19): 17-21

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