摆动触发的连铸结晶器非正弦振动系统及工艺参数研究

周超1,2,李凤丽1,张兴中2,3,王芳4

振动与冲击 ›› 2023, Vol. 42 ›› Issue (14) : 147-153.

PDF(1598 KB)
PDF(1598 KB)
振动与冲击 ›› 2023, Vol. 42 ›› Issue (14) : 147-153.
论文

摆动触发的连铸结晶器非正弦振动系统及工艺参数研究

  • 周超1,2,李凤丽1,张兴中2,3,王芳4
作者信息 +

Swing triggered non-sinusoidal oscillation system and technological parameters for continuous casting mold

  • ZHOU Chao1,2,LI Fengli1,ZHANG Xingzhong2,3,WANG Fang4
Author information +
文章历史 +

摘要

通过控制电机的角速度实现非正弦振动各种参数的在线调节,提出一种摆动触发的对置伺服电机驱动结晶器振动装置。首先阐述振动装置的工作原理,并建立其三维模型;其次,基于整体函数非正弦振动波形,给出实现该波形的伺服电机角速度曲线及工艺参数的计算方法;最后,绘制多工艺参数等值曲线,根据某钢厂连铸机的振动工艺参数,确定出非正弦振动合理的拉坯速度与频率和振幅的同步控制模型。研究表明,理论计算的非正弦振动工艺参数满足取值限度要求,对于进一步减小铸坯振痕深度,改善铸坯与结晶器之间的润滑,提高拉坯速度和铸坯表面质量,具有重要的参考价值。

Abstract

By controlling the angular speed of the servomotor to realize all the parameters of non-sinusoidal oscillation adjusted online, an oscillator synchronously driven by two symmetry laid servomotors turning in the opposite direction was proposed. Firstly,the working principle of the oscillator was explained. And the three-dimensional model of the system was established. Secondly, the global function of non-sinusoidal oscillation waveform was analyzed. Meanwhile, the angular speed of servomotor to realize non-sinusoidal oscillation waveform of global function was presented. The calculation methods of technological parameters were given and the multi technological parameter curve was obtained. Based on the technological parameters of a caster for a plant, the synchronous control model of among the casting speed, oscillation frequency and amplitude was determined. The results show that technological parameters of non-sinusoidal oscillation can meet the requirement of value limit in theory, which provide an important reference for shallowing oscillation remark, improving the lubrication condition between mold and slab, enhancing casting speed and slab surface quality further.

关键词

连铸 / 结晶器 / 振动系统 / 工艺参数

Key words

continuous casting / mold / oscillation system / technological parameters

引用本文

导出引用
周超1,2,李凤丽1,张兴中2,3,王芳4. 摆动触发的连铸结晶器非正弦振动系统及工艺参数研究[J]. 振动与冲击, 2023, 42(14): 147-153
ZHOU Chao1,2,LI Fengli1,ZHANG Xingzhong2,3,WANG Fang4. Swing triggered non-sinusoidal oscillation system and technological parameters for continuous casting mold[J]. Journal of Vibration and Shock, 2023, 42(14): 147-153

参考文献

[1] 张兴中, 方一鸣, 王浩宇. 连铸结晶器非正弦振动波形函数的开发[J]. 中国机械工程, 2013, 24(24): 3375−3379.
ZHANG Xingzhong, FANG Yiming, WANG Haoyu. New Type waveform function construction of non-sinusoidal oscillation for continuous casting mold[J]. China Mechanical Engineering, 2013, 24(24): 3375−3379.
[2] YAO Yunfeng, LI Jianxiong, Fang Yiming. Motion stability analysis of non-sinusoidal oscillation of mold driven by servomotor[J] Chinese Journal of Mechanical Engineering, 2015, 28(6):1269−1276.
[3] 刘大伟, 任廷志, 巴延博, 等. 基于弹性转角分离的非圆齿轮扭振模型及其动态特性[J]. 振动与冲击, 2016, 35(23): 228-233.
LIU Dawei, Ren Tingzhi, BA Yanbo, et al. Torsional vibration model and its dynamic characteristics for a noncircular gear based on separation of elastic rotating angle[J]. Journal of vibration and shock, 2016, 35(23): 228−233.
[4] 方一鸣, 李宫胤, 李建雄, 等. 伺服电机驱动连铸结晶器振动系统建模与分析[J]. 仪器仪表学报, 2014, 11(35): 2615−2623.
FANG Yi-ming, LI Gong-yin, LI Jian-xiong, et al. Modeling and analysing for oscillation system of continuous casting mold driven by servo motor[J]. Chinese Journal of Scientific Instrument, 2014, 11(35): 2615−2623.
[5] 李常青,孙丽娟,袁清鸿,等. 板坯结晶器液压振动装置:中国,2008100487981[P],2008-08-13.
LI Chang-qing, SUN Li-juan, YUAN Qing-hong et al. Hydraulic oscillator of slab mold. China, 2008100487981[P],2008-08-13.
[6] 田志恒, 田立, 周永, 等. 结晶器非正弦振动系统的开发与应用[J]. 钢铁, 2004, 39(增刊): 623−626.
TIAN Zhiheng, TIAN Li, ZHOU Yong, et al. Development and Application of Non-sinusoidal Oscillation System[J]. Iron and Steel,2004,39(Suppl): 623−626.
[7] 张兴中, 李宪奎, 郑学然, 等. 椭圆齿轮结晶器非正弦振动的研究[J]. 机械工程学报, 2004, 40(11): 178−181.
ZHANG Xingzhong,LI Xiankui, ZHENG Xueran, et al. Study of non-sinusoidal oscillation of mold driven by ellipse gears[J]. Chinese Journal of Mechanical Engineering, 2004, 40(11): 178−181.
[8] ZHANG Xingzhong,ZHENG Xueran,LIU Qingguo,et al. Investigation and application of non-sinusoidal oscillation technique of mold[J]. Journal of Iron and Steel Research,International, 2013,20(12): 19−24.
[9] ZHANG Liping, LI Xiankui, YAO Yunfeng. et al. Study on cascaded whole-leaf spring oscillation mechanism for mould in continuous casting[J]. Ironmaking and Steelmaking, 2010, 37(3): 205−210.
[10] Park Yong-Hui, Park Hyunchul. Dynamic characteristic analysis of mold oscillator including improved gear mesh model and cam profile for eccentric shaft[J]. Journal of Mechanical Science and Technology, 2014, 28(11): 4465−4473.
[11] 张兴中, 周超, 刘平飞, 等. 双偏心驱动结晶器非正弦振动波形及工艺参数研究[J]. 中国机械工程, 2016, 27(23): 3125−3129.
ZHANG Xingzhong , ZHOU Chao,LIU Pingfei, et al. Investigation of waveform and technological parameters for non-sinusoidal oscillation of mold driven by double eccentric shafts[J]. China Mechanical Engineering, 2016, 27(23): 3125−3129.
[12] 刘大伟, 李明明, 吕晨. 连铸结晶器的双源复合激振原理及振动同步控制模型[J]. 中南大学学报(自然科学版), 2021, 52(5): 1465−1472.
LIU Dawei, LI Ming, LÜ Chen. Principle and synchronous control model of double-source composite vibrator of continuous casting mold[J]. Journal of Central South University(Science and Technology), 2021, 52(5): 1465−1472.
[13] 冯科, 韩志伟. 板坯结晶器液压振动同步控制模型的优化设计[J]. 铸造技术, 2009, 30(10): 1326−1329.
FENG Ke,HAN Zhiwei. Optimization design on synchronization control model of hydraulic slab mold oscillation[J]. Foundry Technology, 2009, 30(10): 1326−1329.
[14] 李宪奎,吴晓明,方一鸣,等. 构造结晶器非正弦振动波形函数的方法[J]. 机械工程学报, 2000, 36(1): 67−70.
LI Xiankui,WU Xiaoming, FANG Yiming et al. Method to construct waviness function of mold non-sinusoidal oscillation[J]. Chinese journal of mechanical engineering, 2000, 36(1): 67−70.

PDF(1598 KB)

Accesses

Citation

Detail

段落导航
相关文章

/