依托新疆某水利隧洞重大工程在掘全断面岩石隧道掘进机(tunnel boring machine,TBM),开展不同工况下的TBM主梁振动现场试验。通过时域和频域全面分析了TBM在不同围岩不同掘进参数下的主梁振动特性。研究结果表明:主梁振动加速度的变化能够准确反应TBM的启动、稳定掘进、停止、换步工作循环过程;主梁振动随着激励振源距离的增大呈波动性衰减,但是轴向的振动波动较小,衰减幅度为36.68%,横向次之,竖向衰减程度最大,高达81.88%;破岩推进力引起的主梁竖向振动大于轴向和横向的振动,轴向加速度有效值波动范围为-5~+5m/s2,横向为-3~+3m/s2,竖向为-10~+10m/s2,地质条件(岩体完整性Kv、单轴抗压强度UCS等)对主梁振动有较大影响; TBM的关键掘进参数刀盘转速(n)、贯入度(P)、推进力(F)与主梁振动具有显著的相关性;主梁的振动频率一般分布在150Hz以下,不同工况下,三个方向上可能会在某些频率点同时出现峰值,表明不同方向上存在耦合振动。现场测试揭示了不同工况下TBM主梁振动的特性与规律,为TBM的主梁结构设计、掘进参数优化以及地质条件感知识别等提供了试验数据和理论依据。
Abstract
Relying on a major water conservancy tunnel project in Xinjiang, a full-face rock tunnel boring machine (TBM) is being drilled, and the field test of TBM main beam vibration under different working conditions is carried out. Through time domain and frequency domain, the vibration characteristics of main beam of TBM under different surrounding rock and different tunneling parameters are comprehensively analyzed. The results show that the change of vibration acceleration of main beam can accurately reflect the working cycle process of TBM starting, stable tunneling, stopping and changing steps;With the increase of the excitation source distance, the vibration of the main beam shows a fluctuation attenuation, but the axial vibration fluctuation is small, the attenuation amplitude is 36.68%, followed by transverse, vertical attenuation is the largest, up to 81.88%.The vertical vibration of main beam caused by tunneling thrust is larger than the axial and transverse vibration. The fluctuation range of the effective value of axial acceleration is -5~+5m/s2, horizontal acceleration is -3~+3m/s2 and vertical acceleration is -10~+10m/s2. Geological conditions (rock integrity and the uniaxial compressive strength, etc.) have a great influence on the main beam vibration.The key tunneling parameters of TBM are cutter-head speed (n), penetration (P) and thrust (F), which are significantly correlated with the vibration of the main beam. The vibration frequency of the main beam is generally distributed below 150 Hz. Under different tunneling conditions, vibration peaks may appear at some frequency points in the three directions simultaneously, indicating that there is a coupling vibration in different directions.The field test reveals the vibration characteristics of the main beam of TBM under different surrounding rock and different tunneling parameters, which provides test data and theoretical basis for the structural analysis of TBM main beam, the optimization of TBM tunneling parameters and the identification of geological conditions.
关键词
TBM /
围岩 /
掘进参数 /
主梁 /
振动特性 /
现场测试 /
信号分析 /
岩机作用
{{custom_keyword}} /
Key words
TBM /
surrounding rock /
tunneling parameters /
main beam /
vibration characteristics /
field test /
signal analysis /
rock machine interaction
{{custom_keyword}} /
{{custom_sec.title}}
{{custom_sec.title}}
{{custom_sec.content}}
参考文献
[1] 杜彦良,杜立杰. 全断面岩石隧道掘进机—系统原理与集成设计[M]. 武汉: 华中科技大学出版社,2011.
Du Yan-liang, Du Li-jie. Full-face rock tunnel boring machine—system principle and integrated design [M]. Wuhan: Huazhong University of Science and Technology Press, 2011.
[2] LI X H, YU H B, YUAN M Z,et al.Research on dynamic models and performances of shield tunnel boring machine cutterhead driving system[J].Advances in Mechanical Engineering,2013,5:1 -29.
[3] SUN W, LING J X, HUO J Z, et al. Dynamic charanteristics study with multidegree-of-freedom coupling in TBM cutterhead system based on complex factors[J]. Mathematical Probleems in Engineeering, 2013:1-17.
[4] 霍军周,欧阳湘宇,王亚杰,等. 重载冲击激励下TBM主机系统动力学建模与振动特性分析. 机械科学与技术, 2015. 34(09): 1322-1327.
Huo Jun-zhou, OUYANG Xiang-yu, WANG Ya-jie, Modeling and Vibration Analysis of TBM Mainframe under Impact Heavy Loads[J].Mechanical Science and Technology for Aerospace Engineering, 2015. 34(09): 1322-1327.
[5] ZOU X Y,ZHENG H,MI Y Z,et al. A study on vibration of tunnel boring machine and the induced shield tangential force[J].Journal of Vibration of Engineering&Technologies,2016,4(4)373-381.
[6] ZHAO K, JANUTOLO M, BARLA G.A completely 3D Model for the simulation of meechanized tunnel excavation[J]. Rock Mechanics and Rock Engineering,2012,45(4):475-497.
[7] Rohola H. Advance numerical simulation of tunneling by using a double shield TBM[J]. Computers and Geotechnics, 2014, 57: 37-52.
[8] ZHAO Y, WANG H, YU H D,et al. A stiffness-matching based evaluation approach for compliance of mechanical systems in shield tunneling machines[J]. Science China Technological Science, 2012, 55(10): 2926-2935.
[9] 夏毅敏,马劼嵩,李正光,等. 主梁式TBM关键结构参数对其动力学特性的影响规律. 振动与冲击, 2020. 39(08): 193-201.
XIA Yi-min, MA Ji-song, LI Zheng-guang,et al. The influence of key structural parameters of main beam TBM on its dynamic characteristics[J]. Journal of Vibration and Shock, 2020. 39(08): 193-201.
[10] 夏毅敏,钱聪,李正光,等. 隧道掘进机支撑推进系统振动特性. 浙江大学学报(工学版), 2018. 52(02): 233-239+306.
XIA Yi-min, QIAN Cong, LI Zheng-guang, et al.Vibration characteeristics of TBM supporting-thrusting system[J]. Journal of Zhejiang University (Engineering Science).
[11] HUANG X, LIU Q S, LIU H, et al. Development and in-situ application of a real-time monitoring system for the interaction between TBM and surrounding rock. Tunnelling and Underground Space Technology, 2018. 81: p. 187-208.
[12] MICHAEL MOONEY, WALTER B,STEELE J,et al. Influence of Geological Conditions on Measured TBMVibration Frequency. 2014.
[13] BW, Walter. Detecting changing geologic conditions with tunnel boring machines by using passive vibration measurements. 2013.
[14]. LIU, M.B, LIAO S M, MEN Y Q, et al, Field Monitoring of TBM Vibration During Excavating Changing Stratum: Patterns and Ground Identifcation[J]. Rock Mechanics and Rock Engineering, 2022.
[15] 邹晓阳, 米永振,郑辉. 基于现场测试的硬岩掘进机振动特性[J]. 振动.测试与诊断, 2017. 37(05): 990-995+1068.
ZOU Xiao-yang, MI Yong-zhen, ZHENG Hui.Study on Vibration Characteristics of Tunnel Boring Machine Based on Field Test[J]. Journal of Vibration Measurement & Diagnosis, 2017. 37(05): 990-995+1068.
[16] 李献,邹晓阳,徐海,等. 硬岩掘进机的动力吸振方案优化研究. 噪声与振动控制, 2015. 35(03): 189-194.
LI Xian, ZOU Xiao-yang, XU Hai. Optimization of Dynamic Absorbers of Tunnel Boring Machines[J]. Nosie and Vibration Control, 2015. 35(03): 189-194.
[17] 霍军周,石泉,李建斌,等. 大国重器—全断面岩石隧道掘进机振动机理及智能抗振减振设计[M]. 北京:高等教育出版社,2021.
Huo Jun-zhou, SHI Quan, LI Jian-bin, et al. A Pillar of the Great Power—Full Face Tunnel Boring Machine Vibration Mechanism and Intelligent Anti-Vibration Design Methods[M]. Beijing: Higher Education Press, 2021.
[18] 杜彦良,陈馈,王江卡. TBM隧道施工[M]. 福建: 福建科学技术出版社,2021.
DU Yang-liang, CHEN Kui, WANG Jiang-ka. TBM Tunnel Construction [M]. Fujian: Fujian Science and Technology Press, 2021.
[19] Caesarendra, W. and T. Tjahjowidodo. A Review of Feature Extraction Methods in Vibration-Based Condition Monitoring and Its Application for Degradation Trend Estimation of Low-Speed Slew Bearing. Machines (Basel), 2017. 5(4): p. 21.
{{custom_fnGroup.title_cn}}
脚注
{{custom_fn.content}}