Design and dynamic characteristics of magnetorheological vibration suppression device in deep-hole drilling process

Kong Ling-fei 1 Meng Wei-chang 1 Hou Xiao-li 1 Wang Jie 1 Li Chao 1

Journal of Vibration and Shock ›› 2016, Vol. 35 ›› Issue (12) : 117-124.

PDF(2957 KB)
PDF(2957 KB)
Journal of Vibration and Shock ›› 2016, Vol. 35 ›› Issue (12) : 117-124.

Design and dynamic characteristics of magnetorheological vibration suppression device in deep-hole drilling process

  •  Kong Ling-fei 1 Meng Wei-chang 1 Hou Xiao-li 1 Wang Jie 1 Li Chao 1
Author information +
History +

Abstract

Considering the structure and vibration characteristics of drilling tools system in deep-hole drilling, a novel structural layout of the vibration suppression device is proposed. With the goal of obtaining a desired damping force output and controlling the magnetic saturation strength, the structure optimization of novel magnetorheological vibration suppression device and its specific structure parameters are given. Combining with the finite element method, the magnetic field distribution of the proposed vibration suppression device and its damping characteristics output are analyzed. Based on mentioned above, the vibration control experiments of the tool system in deep-hole drilling is carried out so as to investigate the relevant experimental results of tool vibration control under the conditions of different excitation currents and cutting parameters, and simultaneously, it is can be seen from the experimental results that the new model of magnetorheological damping configuration proposed in this paper can satisfy the demand of practical deep hole machining process.

Key words

 Deep-hole drilling / Drilling tool vibration / Vibration suppression device design / Dynamic characteristics

Cite this article

Download Citations
Kong Ling-fei 1 Meng Wei-chang 1 Hou Xiao-li 1 Wang Jie 1 Li Chao 1. Design and dynamic characteristics of magnetorheological vibration suppression device in deep-hole drilling process[J]. Journal of Vibration and Shock, 2016, 35(12): 117-124

References

[1] 李言,孔令飞.振动切削深孔加工初始偏差对孔直线度误差的影响[J].机械工程学报,2012,48(13):167-172.
   Li Yan, Kong Ling-fei. Influence of Initial Deviation in Vibrating Deep Hole Drilling on Hole Straightness Error [J]. Journal of mechanical engineering, 2012, 48(13): 167-173.
[2] Yao Z. H., Mei D. Q., Chen Z. C.. Chatter suppression by parametric excitation: Model and experiments [J]. Journal of Sound and Vibration, 2011, 330: 2995~3005.
[3] Quintana G., Ciurana J.. Chatter in machining processes: A review [J]. International Journal of Machine Tools and Manufacture, 2011, 51(5): 363~376.
[4] Mehrabadi I. M., Nouri M., Madoliat. R.. Investigating chatter vibration in deep drilling, including process damping and the gyroscopic effect [J]. International Journal of Machine Tools and Manufacture, 2009, 49: 939-946.
[5]  Roukema J. C., Altintas Y.. Generalized modeling of drilling vibrations. Part I: Time domain model of drilling kinematics, dynamics and hole formation [J]. International Journal of Machine Tools and Manufacture, 2007, 47: 1455~1473.
[6] Roukema J. C., Altintas Y.. Generalized modeling of drilling vibrations. Part II: Chatter stability in frequency domain [J]. International Journal of Machine Tools and Manufacture, 2007, 47: 1474~1485.
[7] Ahmadi K., Altintas Y.. Stability of lateral, torsional and axial vibrations in drilling [J]. International Journal of Machine Tools and Manufacture, 2013, 68: 63~74.
[8] P. Forte, M. Paterno, E. Rustighi. A magnetorheological fluid damper for rotor applications[J]. international Journal of Rotating Machinery, 2004, 10(3):175~182.
[9] A.H. Ghasemi, A.R. Ohadi, M.H. Ghaffari Saadat. Vibration control of a rotor-bearing system with smart bearings unsing magnetorheologic fluid [C]. ICSV15, 15th international congress on sound and vibration, July 2008, Daejeon, Korea.
[10] J. Huang, J. Q. Zhang, Y. Yang, Y. Q. Wei. Analysis and design of a cylindrical magneto-rheological fluid brake [J]. Journal of Materials Processing Technology, 2002, 129:559~562.
[11] 王修勇,孙洪鑫,陈政清. 旋转剪切式磁流变液阻尼器设计及力学模型[J]. 振动与冲击,2010,29(10):77-81.
    WANG Xiu-yong, SUN Hong-xin, CHEN Zhen-qing. Design and mechanical model of Rotary-mode Shear MR damper [J]. Journal of Vibration and Shock, 2010, 29(10): 77-81.
[12] Lord Company. MRF-132DG Magneto-Rheological Fluid [R]. Lord Technical Data, 2008.
PDF(2957 KB)

Accesses

Citation

Detail

Sections
Recommended

/