HAN Zhenhua1, WANG Guobing1, SHI Wankai2, XU Lang2, XU Qinbao1, ZHU Shitao3
Journal of Vibration and Shock. 2026, 45(10): 118-133.
The RV reducer electromechanical coupling system, as the core transmission component of a robot joint, exhibits complex dynamic characteristics due to the coupling of nonlinear mechanical excitation and electromagnetic excitation through the input shaft. These characteristics directly affect the operational stability, vibration noise, and motion accuracy of industrial robots. To analyze the dynamic characteristics of the RV reducer electromechanical coupling system, a comprehensive model is developed that incorporates motor electromagnetic torque, speed fluctuations, and nonlinear time-varying factors such as meshing stiffness, damping, and backlash induced by gear meshing. The model is formulated using the lumped mass method and d-q axis coordinate transformation, and the resulting differential equations are solved via the Runge-Kutta method. Under steady-state conditions, the time-domain vibration characteristics and frequency components of the electromechanical coupling system, as well as the spectral characteristics of the motor current and electromagnetic torque, are analyzed. Under run-up conditions, the vibration responses of the motor rotor, planetary gear, and cycloid gear are analyzed during acceleration, and the main excitation frequencies and resonance speeds are identified. The results indicate that the electromechanical coupling effect of the RV reducer significantly increases the amplitude of the components inside the system, produces modulation frequencies, and causes an impact effect on the sun gear during the startup phase. The meshing frequencies of the planetary gear pair and cycloidal pin wheel pair, as well as their modulation with the base frequency of the motor current, are present in the electromagnetic torque and current. When the speed reaches 902 r/min, 1254 r/min, and 1880 r/min, the system meshing frequency coincides with the natural frequency, resulting in a sharp increase in vibration displacement and acceleration amplitude, leading to resonance. The research results provide a theoretical basis for the vibration state prediction, vibration and noise suppression, and high-precision control of the RV reducer electromechanical coupling system for robotic joints.