Review of Studies on Micro-grinding and Ultrasonic Assisted Machining

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Journal of Vibration and Shock ›› 2016, Vol. 35 ›› Issue (8) : 97-109.

ZHANG Jian-hua, TIAN Fu-qiang, ZHANG Ming-lu, ZHAO Yan

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Abstract

As an extension of traditional machining to micro-scale processing, micro-machining technology occupies an important role in micro-manufacturing field, particularly in processing of three-dimensional parts and micro-structures. Compared with other micro-machining technology, micro-grinding technology shows advantage by high edge-machining precision, adaptability for processing of hard and brittle materials and so on. But it is characterized by defects of low processing efficiency, grinding heat, easy wear of the wheel. Previous studies show that ultrasonic vibration assisted machining can effectively reduce the cutting force and cutting heats, enlarge the critical cutting depth of brittle-ductile transition, and improve the surface quality. Ultrasonic vibration assisted micro-grinding technology is considered to be able to solve the problems of micro-grinding. In the present paper, studies in the related fields of micro-grinding technology and ultrasonic vibration assisted machining technology are reviewed mainly from the aspects of researches on micro-grinding technology, brittle-ductile transition, size effect, experimental studies on ultrasonic vibration assisted machining, interrupted cutting , dynamic cutting edge density and outlook for further study and future developments.

Key words

Micro-grinding / Ultrasonic vibration / Brittle-ductile transition / Size effect / Interrupted cutting / Cutting edge density

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ZHANG Jian-hua, TIAN Fu-qiang, ZHANG Ming-lu, ZHAO Yan. Review of Studies on Micro-grinding and Ultrasonic Assisted Machining[J]. Journal of Vibration and Shock, 2016, 35(8): 97-109

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