Effect of rotating speed fluctuation on the stability of torsional chatter in cold rolling

ZHAO Wu, LIU Zhiwei, HUANG Dan

Journal of Vibration and Shock ›› 2021, Vol. 40 ›› Issue (18) : 228-236.

PDF(2189 KB)
PDF(2189 KB)
Journal of Vibration and Shock ›› 2021, Vol. 40 ›› Issue (18) : 228-236.

Effect of rotating speed fluctuation on the stability of torsional chatter in cold rolling

  • ZHAO Wu1, LIU Zhiwei1, HUANG Dan2
Author information +
History +

Abstract

The nonlinear torsional vibration in cold rolling is usually induced by the speed fluctuation disturbance of its transmission system.Based on the methods of maximum Lyapunov exponent, double-parameter distribution and graph-cell mapping, nonlinear dynamic behaviors and characteristics of the self excited torsional chatter such as single-bifurcation, double-bifurcation, chaos and attractor manifold transition under multiple initial conditions were studied, and the stable motion interval of the system was obtained by the double-parameter bifurcation analysis.The boundary changing of the attractor motion manifold under the condition of multiple initial values, was analysed to obtain the distribution maps of the attractor and attraction domain.The simulation results make clear the development trends of torsional chatter characteristics under speed fluctuation excitation, as well as the switching conditions and parameter matching range of stable or unstable motions.The results provide a theoretical basis for avoiding chaotic motion intervals and optimizing rolling process parameters in engineering practice.

Key words

torsional vibration / rotating speed fluctuation / bifurcation / maximum Lyapunov exponent / attractor / double-parameter bifurcation

Cite this article

Download Citations
ZHAO Wu, LIU Zhiwei, HUANG Dan. Effect of rotating speed fluctuation on the stability of torsional chatter in cold rolling[J]. Journal of Vibration and Shock, 2021, 40(18): 228-236

References

[1]王坤.二端面转轴相对转动非线性动力学系统的稳定性与近似解[J].物理学报, 2005,54(12):20-23.
WANG Kun.Stability and approximate solution of a nonlinear dynamic system with two-sided rotating axes[J].Acta Physica Sinica, 2005,54(12):20-23.
[2]赵武, 刘彬.相对转动运动学方程的级数解[J].物理学报, 2005,54(10): 4543-4548.
ZHAO Wu, LIU Bin.The series solutions to the kinematic equations of relative rotation[J].Acta Physica Sinica, 2005,54(10): 4543-4548.
[3]孟宗, 付立元, 宋明厚.一类非线性相对转动系统的组合谐波分岔行为研究[J].物理学报, 2013, 62(5):244-253.
MENG Zong, FU Liyuan, SONG Minghou.Study on the combined harmonic bifurcation behavior of a class of nonlinear relative rotating systems[J].Acta Physica Sinica, 2013, 62(5): 244-253.
[4]赵武, 刘彬, 蒋金水.基于拓扑网络的轧机扭振分析计算[J].机械工程学报, 2006, 42(7): 51-55.
ZHAO Wu, LIU Bin, JIANG Jinshui.Analysis and calculation of torsional vibration of rolling mill based on topological network[J].Journal of Mechanical Engineering, 2006, 42(7): 51-55.
[5]SCHMITZ T L.Torsional and axial frequency response prediction by RCSA[J].Precision Engineering, 2010, 34(2): 345-356.
[6]吴炳胜, 张帅.冷连轧机主传动系统的扭转振动分析[J].锻压技术, 2015, 40(5): 96-99.
WU Bingsheng, ZHANG Shuai.Torsional vibration analysis on the main drive system of tandem cold rolling mill[J].Forging & Stamping Technology, 2015,40(5):96-99.
[7]张瑞成, 卓丛林.基于转子感应电流影响的轧机主传动机电耦合系统参激振动机理研究[J].振动与冲击, 2016, 35(17):1-6.
ZHANG Ruicheng, ZHUO Conglin.Parametrically excited vibration of electromechanical coupling system of a rolling mill main drive based on rotor induction current influence[J].Journal of Vibration and Shock, 2016, 35(17):1-6.
[8]刘彬, 赵武, 时培明.转轴扭振盲测点测量模型的研究[J].中国机械工程, 2006,17(14): 1435-1438.
LIU Bin, ZHAO Wu, SHI Peiming.Study on torsional vibration measuring model of spanless point of rotating shaft[J].China Mechanical Engineering, 2006,17(14):1435-1438.
[9]刘爽, 张业宽, 刘彬.轧机主传动机电耦联扭振系统的动态分岔研究[J].机械工程学报, 2010, 46(3):83-89.
LIU Shuang, ZHANG Yekuan, LIU Bin.Dynamical bifurcation study on electromechanical coupling vibration in rolling mill’s drive system[J].Journal of Mechanical Engineering, 2010,46(3):83-89.
[10]孙韵韵, 肖会芳, 徐金梧.考虑轧制界面粗糙形貌的轧机辊系非线性振动特性研究[J].振动与冲击, 2017, 36(8): 113-120.
SUN Yunyun, XIAO Huifang, XU Jinwu.Nonlinear vibration characteristics of a rolling mill system considering the roughness of rolling interface[J].Journal of Vibration and Shock, 2017, 36(8): 113-120.
[11]CHONDROS T G, LABEAS G N.Torsional vibration of a cracked rod by variational formulation and numerical analysis[J].Journal of Sound and Vibration, 2007, 220(20):994-1006.
[12]LU X, SUN J, LI G T, et al.Dynamic analysis of vibration stability in tandem cold rolling mill[J].Journal of Materials Processing Technology, 2019,272: 47-57.
[13]刘浩然, 刘飞, 侯东晓, 等.多非线性弹性约束下轧机辊系振动特性[J].机械工程学报, 2012, 48(9): 89-94.
LIU Haoran, LIU Fei, HOU Dongxiao, et al.Vibration characteristics of mill rolls under multi-segment nonlinear elastic constraints[J].Journal of Mechanical Engineering, 2012, 48(9): 89-94.
[14]刘飞, 刘彬, 时培明, 等.液压缸非线性约束下的轧机辊系振动行为[J].机械工程学报, 2014, 50(24): 59-65.
LIU Fei, LIU Bin, SHI Peiming, et al.Vibration behavior of roll system under nonlinear constraints of the hydraulic cylinder[J].Journal of Mechanical Engineering, 2014, 50(24): 59-65.
[15]张义方, 闫晓强, 凌启辉.多源激励下CSP轧机主传动扭振问题研究[J].机械工程学报, 2017, 53(10):34-42.
ZHANG Yifang, YAN Xiaoqiang, LING Qihui.Research on torsional vibration of main drive system under multi-source excitation in CSP rolling mill[J].Journal of Mechanical Engineering, 2017, 53(10):34-42.
[16]刘浩然, 张业宽, 李晓梅, 等.轧机非线性传动系统冲击扭振的研究与抑制[J].振动与冲击,2010,29(7):179-183.
LIU Haoran, ZHANG Yekuan, LI Xiaomei, et al.Study on impact torsional vibration of nonlinear drive system of rolling mill and its suppression[J].Journal of Vibration and Shock, 2010, 29(7): 179-183.
[17]杨保海, 文秀海, 睢利铭.冷连轧机主传动系统扭转振动控制方法分析[J].机械设计与制造, 2018(6):188-191.
YANG Baohai, WEN Xiuhai, SUI Liming.Analysis of control strategy for torsional vibrationin the driving system of rolling mill[J].Machinery Design and Manufacture, 2018(6): 188-191.
[18]闫晓强, 刘丽娜, 史灿, 等.CSP轧机弯扭耦合振动频率研究[J].振动与冲击, 2009, 28(3): 182-185.
YAN Xiaoqiang, LIU Lina, SHI Can, et al.Study on vibration frequency of bending and torsion coupling in CSP mill[J].Journal of Vibration and Shock, 2009, 28(3):182-185.
[19]YUAN Z W, CHUA F L, LINA Y L.External and internal coupling effects of rotor’s bending and torsional vibrations under unbalances[J].Journal of Sound and Vibration, 2007, 299(1/2)339-347.
[20]韩东颖, 时培明, 赵东伟.板带轧机机电传动系统参激非线性扭振鲁棒控制研究[J].振动与冲击, 2016, 35(12):1-6.
HAN Dongying, SHI Peiming, ZHAO Dongwei.Study on robust control for parametric excitation nonlinear torsional vibration of a strip-rolling mill’s mechanical and electrical drive system[J].Journal of Vibration and Shock, 2016, 35(12):1-6.
[21]陈程, 李友荣.轧制润滑对轧机主传动系统自激振动影响[J].振动与冲击, 2015, 34(16):161-165.
CHEN Cheng, LI Yourong.Influence of rolling lubrication on the self-excited vibration of rolling mill main drive system[J].Journal of Vibration and Shock, 2015,34(16):161-165.
[22]时培明, 夏克伟, 刘彬, 等.含间隙多自由度轧机传动系统非线性扭振动力特性[J].机械工程学报, 2012, 48(17): 57-64.
SHI Peiming, XIA Kewei, LIU Bin, et al.Dynamics behaviors of rolling mill’s nonlinear torsional vibration of multi-degree-of-freedom main drive system with clearance[J].Journal of Mechanical Engineering, 2012, 48(17):57-64.
[23]申延智, 刘宏民, 熊杰, 等.厚板轧机含间隙主传动系统混沌动力学分析[J].工程力学, 2010, 27(7):232-236.
SHEN Yanzhi, LIU Hongmin, XIONG jie, et al.Analysis of chaotic behavior of the main drive system with clearance of a heavey plate mill[J].Engineering Mechanics, 2010, 27(7): 232-236.
[24]侯东晓, 刘彬, 时培明.旋转机械传动系统连续扭振动力学建模与仿真[J].中国机械工程, 2010,21(1):30-34.
HOU Dongxiao, LIU Bin, SHI Peiming.Research on continuous torsional vibration modeling and simulation of rotary machinery[J].China Mechanical Engineering, 2010, 21(1):30-34.
[25]WANG Z H, WANG D J.Dynamic characteristics of a rolling mill drive system with backlash in rolling slippage [J].Journal of Materials Processing Technology, 2000, 97(1/2/3): 69-73.
[26]高崇一, 杜国君, 张忠健.考虑多间隙影响的轧机主传动系统扭振分析[J].机械工程学报, 2014,50(3):130-136.
GAO Chongyi, DU Guojun, ZHANG Zhongjian.Torsional vibration analysis of the main drive system of a rolling mill with impact of multi-clearance[J].Journal of Mechanical Engineering, 2014, 50(3): 130-136.
[27]杜国君, 张忠健, 高崇一.考虑打滑和双间隙影响的厚板轧机主传动系统扭振[J].钢铁, 2013, 48(2): 39-43.
DU Guojun, ZHANG Zhongjian, GAO Chongyi.Torsional vibration of main drive system with impact of slipping and two clearance of a heavy plate mill[J].Iron and Steel, 2013, 48(2): 39-43.
[28]周家林, 何浩, 饶刚,等.单辊驱动冷轧平整机振纹实测及振动机理分析[J].钢铁研究学报, 2017, 29(11):900-905.
ZHOU Jialin, HE Hao, RAO Gang, et al.Measurement of chatter marks and analysis of vibration mechanism for a single-roll driving cold rolling temper mill[J].Journal of Iron and Steel Research, 2017,29(11): 900-905.
[29]赵武, 李冲, 张鸿斌, 等.异步冷轧工艺系统的非线性振动研究[J].河南理工大学学报(自然科学版), 2019, 38(4): 101-107.
ZHAO Wu,  LI Chong, ZHANG Hongbin, et al.Research on nonlinear vibration of asynchronous cold rolling[J].Journal of Henan Polytechnic University(Natural Science), 2019, 38(4): 101-107.
[30]ZHANG M, PENG Y, SUN J L, et al.Dynamics of rolling mill drive system considering arc tooth gear dynamic characteristics[J].Journal of Iron and Steel Research International, 2019,26: 953-961.
[31]XU T, HOU D X, SUN Z N, et al.Vibration characteristics of multi parametric excitations and multi frequency external excitations of rolling mill under entry thickness fluctuation of strip[J].Journal of Iron and Steel Research International, 2020,27: 517-527.
 
PDF(2189 KB)

423

Accesses

0

Citation

Detail

Sections
Recommended

/