New magneto-inducible magnetorheological damper

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Journal of Vibration and Shock ›› 2024, Vol. 43 ›› Issue (10) : 248-259.

WANG Chenglong1,WU Lujie1,WEI Xueqian2,ZENG Qingliang1

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Abstract

A new magneto-inducible MR damper was proposed on the basis of the conventional MR damper to solve the problem that the performance of the traditional magnetorheological damper was limited under certain size of structure, and the coupling dynamics model of the magnetic field and the flow field was established. Taking the damping force and the dynamic adjustable coefficient as the optimization objective functions, the structure size of internal piston of the new MR damper was optimized based on the MOGA. On this basis, the multi-physical coupling model was established, and the simulation and impact tests were carried out. The simulation results showed that the length of effective damping channel of the new MR damper is 64 mm, which was 60% higher than that of the ordinary MR damper. The mechanical properties and dynamic adaptability of the new MR damper were superior. When 2.0 A current was applied and the piston speed was 0.09 m/s, the damping force of the new MR damper was 55.9 kN, which was 72.5% higher than that of the ordinary MR damper (32.4 kN). The peak pressure and energy absorption capacity of the new MR damper were obviously higher than those of the ordinary one when different amounts of current were applied. The impact test results showed that the peak pressure reached 11.64 MPa when 2.0 A current was applied and the impact velocity was 2.45 m /s, which was about 41% higher than that of the ordinary MR damper. The comparison between the peak pressure test results and the simulation results showed that the trend of the simulation results and the test results was consistent, and the relative error was within 0.1，which indicated the effectiveness of the simulation model.

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magnetorheological fluid / magnetorheological damper / multi-physical field coupling / impact test

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WANG Chenglong1,WU Lujie1,WEI Xueqian2,ZENG Qingliang1. New magneto-inducible magnetorheological damper[J]. Journal of Vibration and Shock, 2024, 43(10): 248-259

References

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