Comb filtering effect of reflected ultrasound on coating interface and interface bonding quality imaging detection

ZHOU Guozheng1,2, JIANG Yu3, LIANG Jun1,2, JIANG Dachao1,2, YUAN Maodan3

Journal of Vibration and Shock ›› 2024, Vol. 43 ›› Issue (9) : 234-240.

PDF(2043 KB)
PDF(2043 KB)
Journal of Vibration and Shock ›› 2024, Vol. 43 ›› Issue (9) : 234-240.

Comb filtering effect of reflected ultrasound on coating interface and interface bonding quality imaging detection

  • ZHOU Guozheng1,2, JIANG Yu3, LIANG Jun1,2, JIANG Dachao1,2, YUAN Maodan3
Author information +
History +

Abstract

The bonding quality of the coatings can be effectively characterized by ultrasonic nondestructive testing. This paper investigated the ultrasonic wave propagation at the coating interfaces and found that the reflected signals show clear comb filtering effect. Moreover, theory studies proved that the amplitude and phase of the reflected ultrasonic waves will change with the interfacial stiffness. Therefore, a spectral index based on the comb filtering effect was proposed to evaluate the bonding quality. Experiments of different coating samples were carried out by high-frequency ultrasonic scanning system, along with the destructive cross-cut test. The results show that the reflection coefficient and the spectral index can distinguish between samples of level 0 and level 2 from cross-cut test. In addition, the spectral index based on comb filter effect can significantly improve the contrast of the imaging results. This work will provide theoretical basis and technology support for online and full-coverage nondestructive testing of coatings.

Key words

reflected ultrasound / coating / bonding quality / nondestructive testing

Cite this article

Download Citations
ZHOU Guozheng1,2, JIANG Yu3, LIANG Jun1,2, JIANG Dachao1,2, YUAN Maodan3. Comb filtering effect of reflected ultrasound on coating interface and interface bonding quality imaging detection[J]. Journal of Vibration and Shock, 2024, 43(9): 234-240

References

[1] 陈炜,孙培鑫,曹鹏,等.金属表面涂层高温摩擦磨损性能研究[J].锻压技术,2021,46(06):1-7. CHEN Wei, SUN Peixin, CAO Peng, et al. Research on high-temperature friction and wear properties for coatings on metal surface [J]. Forging & stamping technology,2021,46(06):1-7 [2] 刘明,陈书赢,马国政,等.热喷涂涂层/基体异质界面结合强度优化理论与方法现状研究[J].机械工程学报,2020,56(10):64-77. LIU Ming, CHEN Shuying, MA Guozheng, et al. Research Status of Optimization Theory and Method of Thermal Spraying Coating/Substrate Heterogeneous Interface Bondings [J]. Journal of mechanical engineering,2020,56(10):64-77. [3] 邓世均.高性能陶瓷涂层[M].北京:化学工业出版社,2004. DENG Shijun. High performance ceramic coating[M]. Chemical Industry Press,Beijing,2004 [4] 张昱,陈尧,李秋锋,等.基于波包分解技术的铁基非晶涂层厚度超声检测与评价[J].振动与冲击,2021,40(12):38-45. ZHANG Yu, CHEN Yao, LI Qiufeng, et al.Ultrasonic test and evaluation for iron-based amorphous coatings based on wave packet decomposition[J], Journal of vibration and shock,2021,40(12):38-45. [5] Alig Ingo, Tadjbach Sascha, Kruger Peter, et al. Characterization of coating systems by scanning acoustic microscopy: Debonding, blistering and surface topology[J]. Progress in Organic Coatings,2009, 64(2-3):112-119. [6] 孙珞茗,林莉,马志远.基于声压反射系数幅度谱特征的涂层脱粘超声C扫描成像检测研究[J].机械工程学报,2019,55(12):44-49. SUN Luoming LIN Li MA Zhiyuan, Measurement of the coatings debonding using ultrasonic C-scan imaging based on reflection coefficient amplitude spectrum characterizations[J]. Journal of mechanical engineering, 2019,55(12):44-49. [7] Zhiyuan Ma, Yang Zhao, Zhongbing Luo, et al. Ultrasonic characterization of thermally grown oxide in thermal barrier coating by reflection coefficient amplitude spectrum, Ultrasonics,2014,54(4):1005-1009. [8] LIU Tianhao, PEI Cuixiang, CHENG Xin, et al. Adhesive debonding inspection with a small EMAT in resonant mode[J]. NDT& E international, 2018, 98:110-116. [9] Tattersall H.G., The ultrasonic pulse-echo technique as applied to adhesion testing[J], Journal of Physics D: Applied Physics, 1973, 6(7):819–832. [10] 许雪梅,蒋静,谢伟涛,杨兵初,尹林子,丁一鹏,丁家峰.基于梳状滤波器的光纤光栅传感系统解调方法[J].仪表技术与传感器,2016,397(02):87-90. XU Xue-mei, JIANG Jing, XIE Wei-tao, et al. Fiber Bragg grating sensor system demodulation method based on comb filter[J]. Instrument technique and sensor,2016,397(02):87-90. [11] Demirli R, Saniie J. Model-based estimation of ultrasonic echoes. Part I: Analysis and algorithms[J]. IEEE transactions on ultrasonics ferroelectrics & frequency control, 2001, 48(3):787. [12] Liu J, Declercq N F. Pulsed ultrasonic comb filtering effect and its applications in the measurement of sound velocity and thickness of thin plates[J]. Ultrasonics, 2016, 75:199-208.
PDF(2043 KB)

Accesses

Citation

Detail

Sections
Recommended

/