Remaining useful life prediction method of multi-stage degradation system considering random correlation among multiple components

ZHU Yanjun, LI Ke, WU Bin, SHI Hui

Journal of Vibration and Shock ›› 2025, Vol. 44 ›› Issue (10) : 311-322.

PDF(2409 KB)
PDF(2409 KB)
Journal of Vibration and Shock ›› 2025, Vol. 44 ›› Issue (10) : 311-322.
FAULT DIAGNOSIS ANALYSIS

Remaining useful life prediction method of multi-stage degradation system considering random correlation among multiple components

  • ZHU Yanjun, LI Ke, WU Bin, SHI Hui*
Author information +
History +

Abstract

Degradation between components in multi-component systems may have different degrees of mutual influence, which makes multi-component systems often have multi-stage degradation characteristics. In view of the above problems, this paper considers the influence of the interaction between the components of the multi-component system on the degradation mode, and proposes a multi-stage system degradation modeling and remaining useful life prediction method based on Wiener process with continuous degradation bidirectional random correlation effect. Firstly, a multi-stage Wiener process degradation model considering the influence of bidirectional random correlation is established by using the mutation point detection to describe the influence of random interaction between components on the degradation process of multi-component system. Secondly, to reflect the degradation heterogeneity of each component, and consider that the degradation rate of the component is composed of two parts: its own inherent degradation rate and the degradation rate generated by its related components. The drift coefficient and diffusion coefficient of each stage of the system are defined as random parameters, and the expectation maximization algorithm is used to estimate the unknown parameters. Finally, the Bayesian algorithm is used to update the posterior parameter distribution, predict the location of the mutation point, and derive the expression of the remaining life of the multi-stage degradation system considering the random correlation of degradation among the components according to the first passage time. The effectiveness of the method is verified by numerical simulation and C-MAPSS dataset.

Cite this article

Download Citations
ZHU Yanjun, LI Ke, WU Bin, SHI Hui. Remaining useful life prediction method of multi-stage degradation system considering random correlation among multiple components[J]. Journal of Vibration and Shock, 2025, 44(10): 311-322

References

[1] Zhang J X, Zhang J L, Zhang Z X, et al. Remaining useful life prediction for stochastic degrading devices incorporating quantization[J]. Reliability Engineering & System Safety, 2024: 110223.
[2] Wu B, Zeng J, Shi H, et al. Multi-sensor information fusion-based prediction of remaining useful life of nonlinear Wiener process[J]. Measurement Science and Technology, 2022, 33(10): 105106.
[3] 李天梅,司小胜,刘翔,等. 大数据下数模联动的随机退化设备剩余寿命预测技术[J].自动化学报, 2022, 48(09): 2119-2141.
Li Tian-Mei, Si Xiao-Sheng, Liu Xiang, Pei Hong. Data-model interactive remaining useful life prediction technologies for stochastic degrading devices with big data[J]. Acta Automatica Sinica, 2022, 48(9): 2119−2141
[4] Dong S. J., Xiao J. F., et al. Deep transfer learning based on Bi-LSTM and attention for remaining useful life prediction of rolling bearing[J]. Reliability Engineering & System Safety, 2023, 230: 108914.
[5] Niu H, Zeng J, Shi H, et al. Degradation modeling and remaining useful life prediction for a multi-component system with stochastic dependence[J]. Computers & Industrial Engineering, 2023, 175: 108889.
[6] Kong X. F., Yang J., et al. Reliability analysis for multi-component systems considering stochastic dependency based on factor analysis[J]. Mechanical Systems and Signal Processing, 2022, 169: 108754.
[7] Fang G, Pan R, Hong Y. Copula-based reliability analysis of degrading systems with dependent failures[J]. Reliability Engineering & System Safety, 2020, 193: 106618.
[8] Bian L. K. and Gebraeel N. Stochastic modeling and real-time prognostics for multi-component systems with degradation rate interactions[J]. IIE Transactions, 2014, 46(5): 470-482.
[9] Bian L. K. and Gebraeel N. Stochastic Framework for Partially Degradation Systems with Continuous Component Degradation-Rate-Interactions[J]. Naval Research Logistics, 2014, 61(4): 286-303.
[10] Tamssaouet F., Nguyen K. T. P., et al. Online joint estimation and prediction for system-level prognostics under component interactions and mission profile effects[J]. ISA Trans, 2021, 113: 52-63.
[11] Shahraki A. F., Yadav O. P., et al. Selective maintenance optimization for multi-state systems considering stochastically dependent components and stochastic imperfect maintenance actions[J]. Reliability Engineering & System Safety, 2020, 196: 106738.
[12] Wang P. P., Tang Y. C., et al. Bayesian analysis of two-phase degradation data based on change-point Wiener process[J]. Reliability Engineering & System Safety, 2018, 170: 244-256.
[13] Chen Z., Li Y. P., et al. Two-phase degradation data analysis with change-point detection based on Gaussian process degradation model[J]. Reliability Engineering & System Safety, 2021, 216: 107916.
[14] Zhang J. X., Hu C. H., et al. A novel lifetime estimation method for two-phase degrading systems[J]. IEEE Transactions on Reliability, 2018, 68(2): 689-709.
[15] Liao G. B., Yin H. P., et al. Remaining useful life prediction for multi-phase deteriorating process based on Wiener process[J]. Reliability Engineering & System Safety, 2021, 207: 107361.
[16] Wen Y. X., Wu J. G., et al. Degradation modeling and RUL prediction using Wiener process subject to multiple change points and unit heterogeneity[J]. Reliability Engineering & System Safety, 2018, 176: 113-124.
[17] Liu W., Yang W. A., et al. Three-Stage Wiener-Process-Based Model for Remaining Useful Life Prediction of a Cutting Tool in High-Speed Milling[J]. Sensors (Basel), 2022, 22(13): 4763.
[18] Ma J., Cai L., et al. A multi-phase Wiener process-based degradation model with imperfect maintenance activities[J]. Reliability Engineering & System Safety, 2023, 232: 109075.
[19] Lin W, Chai Y, Fan L, et al. Remaining useful life prediction using nonlinear multi-phase Wiener process and variational Bayesian approach[J]. Reliability Engineering & System Safety, 2024, 242: 109800.
[20] Wang Z., Ta Y., et al. Research on a remaining useful life prediction method for degradation angle identification two-stage degradation process[J]. Mechanical Systems Signal Processing, 2023, 184: 109747.
[21] Wu B, Shi H, Zeng J, et al. Remaining useful life prediction for complex systems with multiple indicators of stochastic correlation considering random shocks[J]. Mechanical Systems and Signal Processing, 2023, 204: 110767.
[22] Zhang C., Lim P., et al. Multiobjective Deep Belief Networks Ensemble for Remaining Useful Life Estimation in Prognostics[J]. IEEE Trans Neural Netw Learn Syst, 2017, 28(10): 2306-2318.
[23] Singh S. K., Kumar S., et al. A novel soft computing method for engine RUL prediction[J]. Multimedia Tools and Applications, 2019, 78(4): 4065-4087.
[24] Wen P, Zhao S, Chen S, et al. A generalized remaining useful life prediction method for complex systems based on composite health indicator[J]. Reliability Engineering & System Safety, 2021, 205: 107241.
[25] Wang S, Liu M, Dong Z. Remaining useful life prediction based on multi-stage Wiener process and Bayesian information criterion[J]. Computers & Industrial Engineering, 2024, 196: 110496.
[26] 石慧, 康辉, 任谦力等. 随机相关性影响的多部件系统剩余寿命预测[J]. 振动与冲击, 2022, 41(21): 299-307.
Shi H, Kang H, Ren Q L. Remaining useful life prediction of multi-component system affected by stochastic dependence, Journal of Vibration and Shock[J], 2022,41(21):299-307.
PDF(2409 KB)

Accesses

Citation

Detail

Sections
Recommended

/