Design of digital long-distance transmission built-in suspension sensors

PDF(7962 KB)

Journal of Vibration and Shock ›› 2025, Vol. 44 ›› Issue (5) : 106-115.

VIBRATION AND MECHANICS SCIENCE

Design of digital long-distance transmission built-in suspension sensors

PENG Ziyan, ZHU Hongtao*, YANG Fufeng

Author information +

History +

Abstract

An internal suspension sensor was designed for the rotary magnetorheological damper in armored vehicle suspension systems. This sensor integrates the measurement of the damper arm rotation angle, single-axis acceleration, and temperature into a single-board system. The three sensor signals are digitized through AD sampling, modulation, transmission, and demodulation, enabling the digital transmission of multiple sensor signals. Through thermal and magnetic field simulations of the installation structure, the insulation, heat dissipation, and magnetic circuit structures of the sensor were determined. Simulation results indicate that the sensor can still operate stably within the working range of the magnetorheological damper and under external magnetic field interference, demonstrating good environmental adaptability, as well as the advantages of being compact and highly resistant to interference.

Key words

Rotary Magnetorheological Damper / Digital Sensor / Long-Distance Transmission

Cite this article

EndNote

Ris (Procite)

Bibtex

Download Citations

PENG Ziyan, ZHU Hongtao, YANG Fufeng. Design of digital long-distance transmission built-in suspension sensors[J]. Journal of Vibration and Shock, 2025, 44(5): 106-115

References

[1] Han, WJ (Han, Wenjiao);Wang, S (Wang, Shun);Rui, XT (Rui, Xiaoting);Dong, YZ (Dong, Yuzhen);Choi, HJ (Choi, Hyoung Jin). Core/shell magnetite/copolymer composite nanoparticles enabling highly stable magnetorheological response. INTERNATIONAL JOURNAL OF MECHANICAL SYSTEM DYNAMICS. 2022. 2(2) :155-164.
[2] 张进秋,张建,孔亚男,等.磁流变液及其应用研究综述[J].装甲兵工程学院学报,2010,24(02):1-6.
ZHANG Jinqiu,ZHANG Jian,Kong Yanan,et al. Review of Magnetorheological Fluid and Its Applications[J]. Journal of Academy of Armored Force Engineering, 2010,24(02):1-6.
[3] Wei M(Min Wei),Rui XT (Xiaoting Rui),Zhu W (Wei Zhu),Yang FF (Fufeng Yang),Gu LL (Lilin Gu),Zhu HT (Hongtao Zhu). Design, modelling and testing of a novel high-torque magnetorheological damper. Smart Materials and Structures, 2020, 29(2): 025024.
[4] 马伟佳,黄学功,汪辉兴,等.磁流变弹性体隔振器隔振控制与实验研究[J].振动与冲击,2020,39(08):118-122.
MA Weijia，HUANG Xuegong，WANG Huixing，ZHANG Guang，WANG Jiong. Vibration isolation control and an experimental study of magnetorheological elastomer isolators[J]. Journal of Vibration and Shock, 2020, 39(8): 118-122.
[5] Jiang, M (Jiang, Min);Rui, XT (Rui, Xiaoting);Zhu, W (Zhu, Wei);Yang, FF (Yang, Fufeng);Gu, JJ (Gu, Junjie). Control and experimental study of 6-DOF vibration isolation platform with magnetorheological damper. MECHATRONICS. 2022. 81. :102706
[6] 李静,韩佐悦,周瑜,等.基于整车分析的磁流变减振器优化研究[J].振动与冲击,2018,37(23):164-170+225.
LI Jing,HAN Zuoyue,ZHOU Yu,YU Chunxian. Optimization of a MR damper based on whole vehicle analysis[J]. Journal of Vibration and Shock, 2018, 37(23): 164-170.
[7] 姚巨坤,江宏亮,田欣利,等.磁流变液研究进展及其在军事领域的应用[J].兵器材料科学与工程,2018,41(02):103-108.
YAO Jukun,JIANG Hongliang,Tian Xinli,et al.Research progress of magnetorheological fluids and its application in military field [J]. Ordnance Material Science and Engineering.2018,41(02):103-108.
[8] Yangyang M ,Xiaoting R ,Pingxin W , et al.Nonlinear dynamic modeling and analysis of magnetorheological semi-active suspension for tracked vehicles[J].Applied Mathematical Modelling,2024,125(PB):311-333.
[9] Zhu, HT (Zhu, Hongtao);Rui, XT (Rui, Xiaoting);Yang, FF (Yang, Fufeng);Zhu, W (Zhu, Wei). Current Driver Design for Electromagnetic Coil Using Adaptive Active Disturbance Rejection Control. SHOCK AND VIBRATION. 2021. :1-12
[10] 王璐,于海龙,江民,等.装甲车辆悬挂系统模糊PID控制仿真研究[J].噪声与振动控制,2020,40(05):152-158.
WANG Lu,YU Hailong,JIANG Min,et al. Simulation Study of Fuzzy PID Control for Armored Vehicle Suspension System[J]. Noise and Vibration Control,2020,40(05):152-158.
[11] 甄亮,冯永保,李淑智,等.重型车辆半主动磁流变悬架系统动态逆自抗扰控制器设计[J].振动与冲击,2024,43(15):117-125.
ZHEN Liang1,2, FENG Yongbao1, LI Shuzhi1, HE Zhenxin1, HAN Xiaoxia1. Design of dynamic inverse active disturbance rejection controller for semi-active MR suspension system of heavy vehicles[J]. Journal of Vibration and Shock, 2024, 43(15): 117-125
[12] 董小闵,于建强,毛飞,等.磁流变减振器集成式压阻加速度传感器设计与试验[J].农业机械学报,2017,48(08):391-398.
DONG Xiaoming,YU Jianqiang,MAO Fei,et al.Design and Test of Magneto-rheological Damper Piezo-resistive Acceleration Sensor[J] . Transactions of the Chinese Society for Agricultural Machinery,2017,48(08):391-398.
[13] 张磊,张进秋,岳杰,等.磁流变阻尼器嵌入式传感器设计[J].机械设计与制造,2012,(06):269-271.
ZHANG Lei,ZHANG Jinqiu,YUE Jie,et al.Embedded Sensor Design of Magneto-Rheological Damper(MRD) [J]. Machinery Design & Manufacture, 2012,(06):269-271.
[14] Yu M ,Peng Y ,Wang S , et al.A new energy-harvesting device system for wireless sensors, adaptable to on-site monitoring of MR damper motion[J].Smart Materials and Structures,2014,23(7):077002-077002.
[15] Hu G ,Zhou W ,Li W .A new magnetorheological damper with improved displacement differential self-induced ability[J].Smart Materials and Structures,2015,24(8):087001-087001.
[16] 王四棋,余淼,浮洁,等.正弦激励作用下磁流变阻尼器温升理论与试验研究[J].机械工程学报,2013,49(08):123-128.
WANG Siqi,YU Miao,FU Jie,et al.Heating of Magnetorheological Dampers under Sine Motion： Theoretical and Experimental Study[J]. Journal of Mechanical Engineering,2023,22(02):125-134.
[17] 甄亮,冯永保,韩小霞,等.磁流变阻尼器多物理场耦合的温升特性分析[J].热科学与技术,2023,22(02):125-134.
ZHENG Liang,FENG Yongbao,HAN Xiaoxia,et al.Analysis of temperature rise characteristics of magnetorheological damper with multi-physics coupling[J]. Journal of Thermal Science and Technology,2023,22(02):125-134.
[18] 梁冠群,赵通,吕靖成,等.磁流变减振器极限高低温特性及变温正逆模型[J].中国公路学报,2022,35(10):280-289.
LIANG Guanqun,ZHAO Tong,L Jingcheng,et al. Magnetorheological Damper Extreme High and Low Temperature Characteristics and Variable Temperature Forward and Reverse Models[J]. China Journal of Highway and Transport,2022,35(10):280-289.